I second David's comments, and would add that you should check that Sunfrost. 
They sometimes get a bad thermostat and stay on 24/7. I've also seen the seals 
on the door prevent the door from closing completely and double the run time 
too. Third, if its installed in the sun, or next to a stove, etc, it can really 
cause problems by running much more than designed.

R. Walters
r...@solarray.com
Solar Engineer




On Oct 8, 2011, at 8:55 PM, David Katz wrote:

> How many years have they been off grid. It is pretty common for people to 
> have problems when the days get shorter and the nights get longer in the 
> fall. My guess is he gets about 30 amps of charge using a 2500 watt generator 
> and probably less if loads are on when they charge. You should tell them they 
> need to run the generator for 40 hours to catch up. Customers never like to 
> hear that. A trimetric will help them keep up.
> David Katz
>  
> From: Ron Young [mailto:solarea...@solareagle.com] 
> Sent: Saturday, October 08, 2011 06:42 PM
> To: RE-wrenches <re-wrenches@lists.re-wrenches.org> 
> Subject: Re: [RE-wrenches] intermittent battery problem 
>  
> Thanks Bob but he has a tubular type hydrometer, not the pointer type. 
> They're usually ok but I'll check it against mine when I go there which looks 
> like a certainty.
> 
> They EQ the batteries on a regular basis as per my instructions (they say) 
> but will have to nail them down on that. The small 2500w generator worries me 
> but they have 800w solar and a Whisper 100. The wind blows a lot. Inverter is 
> a 3524 Outback.
> 
> Ron
> 
> On 2011-10-08, at 5:07 PM, bob ellison wrote:
> 
>> I bet he has a cheap pointer type hydrometer, I have seen them be way off 
>> from reality.
>> My guess is that the gravity is low the voltage changes quickly, specific 
>> gravity changes slowly in a battery bank.
>> To fully charge a 24 volt bank you need to get it to 29 + volts and keep it 
>> there for several hours, depending on the battery bank size.
>> Charging it to 25.4 is nothing in the long run.
>> Give them a LONG full charge, what are the inverters? Does it ever get an EQ 
>> charge?
>>  
>> Bob Ellison
>>  
>> From: re-wrenches-boun...@lists.re-wrenches.org 
>> [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ron Young
>> Sent: Saturday, October 08, 2011 2:02 PM
>> To: RE-wrenches
>> Subject: [RE-wrenches] intermittent battery problem
>>  
>> Howdy Wrenches,
>>  
>> One of my customers that lives 3 hours out in the back country is having an 
>> intermittent problem that I haven't encountered before. The batteries drop 
>> rapidly in voltage but hydrometer readings are in the green. Turning off the 
>> inverter and just using DC doesn't change anything. Meters on the Mate, 
>> Outback MX and Whisper controller are all the same so it's not a metering 
>> problem. On the way to bed the batteries were at 25.4, overnight with no 
>> loads they dropped to 22.9 then a short 15 min. charge with a generator 
>> brings the batteries back up and two hours later they are at 25.8. This 
>> scenario has occurred several times and then doesn't appear for a day or two.
>>  
>> It doesn't seem to be sulfation as the batteries are reading good on the 
>> hydrometer every time. All cells check out. The inverter doesn't seem to be 
>> the problem. They have a Sunfrost on a separate DC circuit. It sounds like 
>> an intermittent circuit problem or electronics issue. Customer has checked 
>> and tightened all the connections he can get at but hasn't been inside the 
>> components. Would appreciate any suggestions or clues before I make the trip.
>>  
>> Ron Young
>>  
>> earthRight Products - Solareagle.com
>> Alternative Energy Solutions ~ Renewable Energy Products
>>  
>>  
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