If it takes 2 hours of charging to get to 25.8, the batteries are very 
discharged. It should be that high as soon as you start charging with a decent 
charger.
David Katz

From: Ron Young [mailto:solarea...@solareagle.com]
Sent: Saturday, October 08, 2011 11:01 AM
To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
Subject: [RE-wrenches] intermittent battery problem

Howdy Wrenches,

One of my customers that lives 3 hours out in the back country is having an 
intermittent problem that I haven't encountered before. The batteries drop 
rapidly in voltage but hydrometer readings are in the green. Turning off the 
inverter and just using DC doesn't change anything. Meters on the Mate, Outback 
MX and Whisper controller are all the same so it's not a metering problem. On 
the way to bed the batteries were at 25.4, overnight with no loads they dropped 
to 22.9 then a short 15 min. charge with a generator brings the batteries back 
up and two hours later they are at 25.8. This scenario has occurred several 
times and then doesn't appear for a day or two.

It doesn't seem to be sulfation as the batteries are reading good on the 
hydrometer every time. All cells check out. The inverter doesn't seem to be the 
problem. They have a Sunfrost on a separate DC circuit. It sounds like an 
intermittent circuit problem or electronics issue. Customer has checked and 
tightened all the connections he can get at but hasn't been inside the 
components. Would appreciate any suggestions or clues before I make the trip.

Ron Young

earthRight Products - Solareagle.com<http://Solareagle.com>
Alternative Energy Solutions ~ Renewable Energy Products


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