I noticed some unusual rattling from my rear Honjo fender today, and a
close inspection revealed a crack at the seat stay bridge attachment.
This one threads directly into the bridge.  The fender is about a year
old, and has between 3 & 4,000 miles on it.  I put a small rubber
washer between the fender and the stay and a metal washer on the
inside.

I had another rear Honjo fender break on me with just about the same
amount of milage.  That one was on a different bike, and broke at the
rear fender stay.  I attributed that break to having installed it with
a single bolt at the rear fender.  This one went on with two bolts and
remains quite tight at both the chain stay and fender stay.

I live a couple of niles down a dirt road and this fender probably
spent close to a third of its life on dirt roads.  And the general
condition of paved roads here in northern Vt is abysmal.  There are a
few sections on my daily commute that regularly rattle parts off the
bike if they are not attached tightly.  But the incident leaves me
wondering if these Al. fenders - which I love for their good looks,
their light weight, full coverage, and firm stay in place manners -
are tough enough for the task.  I don't expect a fender to last
forever but longer than this.  What have others experienced?  Should I
switch to steel, or revery to plastic and a big mud flap?

Michael
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