Jim Litchfield wrote:

>Do I need a sensor on every stack or can I put a sensor after the rearmost stack in the pipe going away from the vertical stacks ?<

An EGT probe for each cylinder is preferable.  it doesn't weigh much and can help determine what kind of failure you're headed for if something's amiss, and exactly which cylinder to examine and what might be wrong with it.  Bottom line, improve engine reliability and improve the likelihood of you "getting there" or not.

I bought some "twin lead" (red and yellow) K type thermocouple wire from Digikey, Newark, or somewhere similar, and simply stripped a half inch off the ends of the two wires, twisted them up like safety wire, and then hit them with a quick blast with the TIG welder.  I suspect the same could be done with a propane torch also, but certainly an oxy-acetelene torch.   Then I simply folded the end over to make it larger diameter, and crimped the welded thermocouple into a 12mm or 14mm  thin-wall ring terminal (depending on spark plug threads), and cut to length at installation.  If I remember tomorrow I'll look up the exact part number of those ring terminals while I'm at the hangar.  They were a bit hard to find.....something large diameter made for minimal wire gauge size, and relatively thin ring.  I think I even soldered mine a bit at the terminal/thermocouple interface for maximum heat transfer area, and put shrink tubing on it as a strain relief.  Seems to work pretty well, as all EGTs are very similar on the VW I'm running on N891JF, including ambient temperature (where they are exactly the same temperature.  It can also be tested with a Fluke meter or other thermocouple-ready meter.  Test at ambient, and should should all be the same temp or maybe a degree off....close enough for KR work!

Mark Langford
m...@n56ml.com
http://www.n56ml.com
Huntsville, AL


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