Larry wrote-

>Last, if someone has been injured or died from a single point failure of a 
>mechanical fuel pump
>I suspect there is more to the story.   Just my guess.

Yes, there is more to this story.  I don't know if anyone has been injured or 
died from a single point failure of the original mechanical fuel pump on the 
Corvair, but those pumps are certainly not the way to go on a flight Corvair 
conversion.  They are a diaphragm type pump with fuel on one side of the 
diaphragm and the other side open to the crankcase where the actuating pushrod 
comes up from the eccentric that pumps the diaphragm.  Failures of the 
diaphragm -a single point failure- have occurred, sometimes in significant 
numbers depending on the timeframe when those were manufactured.  Raw fuel 
dumping into the crankcase through the ruptured diaphragm will not do anything 
to improve engine lubrication and pumping fuel vapor out the breather creates a 
fire hazard.  Worse than a total rupture would be a tear or a hole in the 
diaphragm, which could allow the engine to continue running for a considerable 
time in that condition before it quit from fuel starvation, seized from lack of 
l
 ubrication, or something caught fire from the fuel being pumped around inside 
the engine and vented out the breather.

In the early days of aero conversion of these engines, the simplicity and lack 
of need for any external power to operate the stock fuel pump made them 
attractive, especially for those on a budget.  Just connect hoses and you've 
got pressurized fuel from a simple, low-profile, stock pump.  Not a good idea 
on flight engines though.

Oscar Zuniga
Medford, OR
Air Camper NX41CC, A75 power
164cid Corvair partially converted
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