Structural design criteria for all metal aircraft require a safety margin of 
1.5, or 1.5 times the max g rating, as the metal will stretch and distort at 
the load limit.
For wood, the safety margin is 2, as wood will go to the limit and return 
without damage.
For an aircraft designed to withstand repeated g loads od 7 g's, the ultimate 
load it should withstand is 14 g's.
With an increase of MTOW, as many KR's have been built, the design g rating 
would have to be reduced to cater for this, but by how much would be the 
question.
The original design has the fuel in the fuselage, above the pilot's feet, but 
moving the fuel to the outer wings, where the lift is, would modify the spread 
of load in the structure, probably to the owner's advantage.
Personally, I am placing all fuel in my wings, where the only negative I can 
see would be on a heavy landing with full fuel.

My references are from "Design For Flying" (Thurston)

As always, fly safe
Vern Taylor
Darwin Australia

-----Original Message-----
From: KRnet <krnet-boun...@list.krnet.org> On Behalf Of Flesner via KRnet
Sent: Sunday, 5 April 2020 6:25 AM
To: Mark Langford via KRnet <krnet@list.krnet.org>
Cc: Flesner <fles...@frontier.com>
Subject: Re: KR> spar failure

On 4/4/2020 8:16 AM, Mark Langford via KRnet wrote:
>
> As for spar tests, please take a look at the 2008 KR Gathering website 
> at http://www.krnet.org/mvn2008/ , about a third of the way down, for 
> a spar test conducted at the 2008 Gathering.

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

It's been awhile since I've looked at the plans but I recall  the wings have a 
"design" rating of 7G's at 800 pounds (=5600lbs). Marty Roberts had a KR that 
weighted 760+ as I recall so his flying weight would have been 1000+ lbs and he 
claims to have pulled 6 G's (registered on a G
meter) without wing failure.  At the Red Oak, Iowa Gathering he pulled enough 
G's that the baggage area structure behind the seat broke loose and interfered 
with the elevator cables making for an exciting landing. His first words after 
landing and exiting the KR were "I'm done flying for today. Where is the beer"? 
 I sure do miss  Ol' Marty.

I've seen several crashed KR's over the years and the wing attach fittings 
remain intact after the spar caps and structure disintegrate. 
Built correctly the attach fittings are one of the stronger structures in the 
wing.  They will bend on impact but I have yet to see them or the attach point 
fail.

As always, your results may differ.  Don't crash one to test it.

Larry Flesner



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