Hi,
We have 2 litium batteries. I made steel boxes around them, this seals the 
fire. I made also thermocouples in them so if one getteing hot I switch this 
one off. And using the backup batterie. The fire is safe in the box. One box 
including batterie is 1600 gram. Somis save a lot off weight.
See my boxes below.
http://www.masttotaalconcept.nl/kr2/styled-28/index.html

Stef







> Op 13 januari 2020 om 17:12 schreef Jeff Scott via KRnet 
> <krnet@list.krnet.org>:
> 
> 
> What's special about the EarthX Battery for Aviation (ETX-680C)?
> 
> I think everyone knows about all the issues with Lithium batteries and fires, 
> which has a lot of people afraid of Lithium batteries, even though everyone 
> is carrying one in their pocket installed in their phones.  So what's 
> different about the EarthX Aviation battery?  First off, all Lithium 
> batteries provide a very high energy release, so can provide a lot of 
> amperage all at once from a very small, light weight package.  However, there 
> are a number of Chemical processes to make a Lithium battery.  Lithium-ion 
> Polymer batteries (LiPo) are the ones that are famous for catastrophic 
> failure under either heat or impact with spectacular fires.  The EarthX 
> batteries are a Lithium Iron Phosphate (LiFePO4) composition, so are not 
> prone to burning upon break down.  So instant and catastrophic fire is not a 
> concern with them. Most of the Lithium batteries being sold for automotive 
> use are Lithium-Iron (LiFePO4) batteries.  A 12V Lithium battery only has 4 
> cells that provide 3.3 volts per cell.  That is significantly different from 
> a wet cell battery.  It is critically important for the cells in any Lithium 
> battery to both discharge and charge in sync with each other and always stay 
> balanced.  It is also critically important that the cells not be allowed to 
> fully discharge or overcharge as that will damage the cells.  So the EarthX 
> batteries have a Battery Management System (BMS) built into each battery.  
> The Battery Management System (BMS) ensures that the cells discharge and 
> charge at exactly the same rate and keeps the cells balanced during recharge. 
>  The Battery management system will also disconnect the cells from the system 
> if the battery voltage drops below something like 9 volts or over 15.5 volts 
> to protect the cells from excessive discharge or a runaway charge. I've left 
> the master switch on after working on some avionics and discharged mine.  The 
> BMS simply disconnects the cells and leaves everything dead.  You apply 12V 
> to the battery for 5 seconds, and the BMS will reconnect the cells and it is 
> ready to go again.  Additionally, the BMS adds protection to disconnect in 
> the case of a dead short.
> 
> But the BMS also adds a failure point to the battery.  So, EarthX added a 
> redundant Battery Management System to their Aviation batteries.  In addition 
> to the second BMS, they also have installed a LED on the top of the battery 
> and a small wire leading from the battery.  The LED will start flashing if 
> there is an issue with either the battery or the primary battery management 
> system, and the secondary battery management system will take over.  The wire 
> can be connected to either an LED on your panel, or to an EFIS as an input 
> for notification of a battery management issue (I have done neither).  If you 
> ever see a BMS issue such as a primary BMS failure, EarthX will replace the 
> battery.  The EarthX Batteries are designed for an 8 year life span.  
> 
> I had not planned to use an EarthX battery in my KR.  Since the day it was 
> new I have used a very standard 12V motorcycle battery that was rated at 175 
> cold cranking amps, mounted in front of the firewall, and have always got a 7 
> - 8 year life out of these wet cell batteries.  The Odyssey battery didn't 
> exist when I was building my KR, and I would have switched to it, except that 
> it was too tall to fit in the battery box I had built for the old wet cell 
> batteries.  However, after installing the higher compression pistons in my 
> engine, I kept destroying the clutch in the Niagara starter drive on the old 
> Delco pull starter.  At $320 a pop, I decided it was time to upgrade 
> starters.  I found a guy that was removing the B&C starter and Plane Power 
> Alternator from a C-85 that was going onto his Cub, so bought the whole 
> charging/starting system.  After installing the B&C starter, I rolled the 
> plane out to start and the engine spun over like it was idling.  Only problem 
> was that it wouldn't start.  It's a long story, but what I found was that the 
> highly efficient B&C starter was so efficient that it was pulling the battery 
> voltage down low enough that the Emags (which require battery voltage for 
> starting) would not fire.  My only choice at this point in time was to buy a 
> battery with more cranking amps.  I really didn't want to install a larger 
> battery as I didn't have room and really didn't want to add more weight to 
> the plane.  That left a Lithium battery as the only viable choice.  So, I 
> studied the Lithium batteries and talked to some people that had them.  I 
> found the EarthX battery to be the most reasonable choice for my application. 
>  (YB-16 motorcycle battery = 175 CCA for starting, Odyssey PC680 = 170 CCA, 
> EarthX ETX680C = 320 CCA)  I had to add a bolster under the battery and 
> padding around it to use the same space I had for the old wet cell battery.  
> I also provided a cooling air line to it, although it shouldn't need it.  
> With replacing the alternator and starter, I removed 10# from in front of the 
> firewall.  With the installation of the EarthX battery, I removed another 
> 10#, to make for a 20# weight loss for the plane.  I am coming up on 4 years 
> into the expected 8 year life of the battery.  So far, I have been quite 
> happy with it.  However, these batteries are not cheap at $370 per unit.
> 
> One caveat to using a Lithium type battery.  These batteries can deliver a 
> ton of power all at once.  But they also want all that power back at once as 
> well.  What that means is that your charging system will charge full bore 
> after starting until the battery is back to 100% charge, then will quickly 
> drop back to normal.  Typically, my battery is topped off again before I even 
> make it to the end of he runway for run up.  But if you have a low battery, 
> it's going to charge full bore for a bit, so you want to make sure all your 
> alternator wiring is up to snuff.
> 
> There is nothing wrong with using the Odyssey battery.  That's what I have in 
> my SuperCub Clone and have been pleased with the performance.  However, if I 
> were to switch that plane to duel Emags, I would also need to switch to the 
> lighter, more powerful battery for it as well.
> 
> -Jeff Scott
> Arkansas Ozarks
> 
> 
> 
> > Sent: Monday, January 13, 2020 at 5:47 AM
> > From: "n357cj via KRnet" <krnet@list.krnet.org>
> > To: KRnet <krnet@list.krnet.org>
> > Cc: n357cj <n35...@ptd.net>
> > Subject: Re: KR> Odyssey PC680
> >
> > 
> > Jeff/All,
> >     I did get a new battery but stayed with the conventional that I had for 
> > now. I did talk to the battery guys and they told me that the company that 
> > I am using as well as some others have the lithium in matching sizes to 
> > what they produce for the conventional batteries. SO to do a bit more 
> > homework I am wondering about Jeff's statement below about configuring to 
> > aviation use. What specifically are the things that need to be in the 
> > battery to make it safe for flight?
> >    I remember a couple or maybe a few years ago someone had posted a pretty 
> > long description of the things that are wrong with the lithium's which just 
> > made it seem like they were not ready for our use yet, but technology has a 
> > way of getting things worked out. If I remember correctly the charging 
> > system was also part of the issues to configure correctly for the 
> > lithium's.?
> > Thanks,
> > Joe Horton, N357CJ
> > 
> > ----- Original Message ----
> > 
> > Subject: Re: KR> Odyssey PC680
> > 
> > Thanks again Jeff,
> > I am going to look into this battery. 
> > Joe Horton
> > ----- Original Message -----
> > 
> > Cc: "Jeff Scott" <jscott.pla...@gmx.com>
> >   EarthX has done a good job of configuring this battery specifically for 
> > aviation use.
> > 
> > -Jeff Scott
> > Arkansas Ozarks
> > 
> > 
> > _
> > 
> > _______________________________________________
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Steph and his dad are building the KR-2S see 
[http://www.masttotaalconcept.nl/kr2](http://www.masttotaalconcept.nl/kr2)

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