At 03:39 PM 12/23/2012, you wrote: >I'll add that the quantity of hinges as designed are fine, However I >am using Bronze bushings in the aluminum hinges to prevent wear. >Jim ++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
While building, I heard or read from what I considered a reliable source that the rudder should have three hinges, not two as per plans. Three on elevator is adequate. Using a thinner nylon / plastic replaceable bushing on the plans type aluminum hinges would require removing less of the hinge metal. I checked my memory at the airport the other day and confirmed that Cessna uses 1/4" steel threaded rod (may be rolled threads, not cut) with rod end bearings for aileron actuation. More than adequate for the KR.