I believe you are talking about Pem inserts or Nutserts.  They take
expensive special tools to insert correctly, but they do work great when
done right.  Regular aircraft Rivnuts are a lot more tollerant.

Brian Kraut
Engineering Alternatives, Inc.
www.engalt.com

-----Original Message-----
From: krnet-boun...@mylist.net [mailto:krnet-boun...@mylist.net]On
Behalf Of Mark Langford
Sent: Friday, April 22, 2005 10:27 AM
To: KRnet
Subject: Re: KR> rivnut question


OZ wrote:

> The "real" rivnut tool isn't cheap and neither is the "simplified" model,
> but there is a mandrel available such that you can install them using your
> regular pop rivet puller.  My question is, does a regular pop rivet puller
> have enough backbone to pull a rivnut?

Sound like Serge's tool will work fine, given his experience, but you do
need to be careful.  The project I just finished up (at work)  required
several hundred knurled rivnuts (which are less likely to spin), so we
learned a lot about them in the fabrication process.  Maybe Serge and I are
talking two completely different kinds, so I can only speak to the ones we
used, which came from McMaster Carr.  We cheaped out and bought the
"simplified model" ($170 or so), but I don't see a lot of difference between
that and the $250 model.   The problem with that is if you don't get it
tight enough, the rivnut just spins, and you can't tighten up the bolt.  If
you squeeze it too tight, the threads get scrunched up and distort, and the
bolt binds and the rivnut spins.  You'd think after several hundred, you
could get the feel of it, or get it adjusted correctly, but it never
happened.  Keep in mind that these guys are not just "Bubbas", they're
well-trained experts who commonly fabricate space, defense, and nuclear
hardware day-to-day.  We eventually drilled every one of them out and welded
custom made aluminum inserts into those holes, and have had no problems
since.  These were relatively large rivnuts (3/16", 1/4" and 3/8"), so it
may be that the smaller stuff that we'd use on airplanes isn't as touchy,
but I personally have deleted them from my fastening options list, next time
I have something in a blind hole that needs threads.  Some of these rivnuts
were $4-5 each, but the bosses we welded in were made overnight for about
thirty cents each on our CNC lathe, and were welded in place about as fast
as you could use the rivnut installation tool, but that's not an option for
most homebuilders...

Mark Langford, Huntsville, Alabama
see KR2S project N56ML at http://home.hiwaay.net/~langford
email to N56ML "at" hiwaay.net


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