I have determined that there is some minute induced oscillation at 2500
to 2550 rpm.

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My uninformed views Mark:

A buddy died in a KR when the spinner parted company - I prefer to take
things that spin (and shake) serious.

I don't remember what and where, but I have flown an airplane that was
placarded against operation in a given rpm range - I presume it was for
a similar reason.

I believe that it was a bit of good fortune that you had the starter
flex-plate acting as a tell-tale, would you have otherwise known?

I tend to think that the propeller is a part of whatever conditions are
setting up this harmonic resonance - it may move to a different rpm
range (or go away) if you changed props.  Maybe that is a test you
should consider before you "fix" the problem.  Even a borrowed prop that
is not really suitable for the KR would provide some info.

It may be worth the trouble to move the existing prop relative to the
hub - maybe 90 degrees (or closest).

Another test worth considering - some form of temporary brace
(reinforcing) on the flexplate.

Maybe this oscillation is restricted to The Vair flexplate (it always
looked a bit gangly for its size), but maybe one should assume that this
is acting on more than just the flexplate.  Even if you cure the symptom
by spacing the starter - the resonance will still be present with that
engine /prop /spinner combo (in the flexplate at least).

Oscillation is high speed flexing - is this introducing fatigue? 

Consider marking it on your ASI and avoiding that range.  (Do not rely
on memory).

+++++++++++++ 

Last night I tweaked the flexplate until it was tracking true

++++++++++++++++

How?

Regards
Steve J

Ok - 49 days - enough already.





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