Steve Eberhart wrote:

> I don't know the answers and I bet most of the posters to this thread
> don't either.  If it were me I would track down an engineer with
> experience in this area.

Well, you know me.  I have no qualms about bothering other people to find
out what I want to know, so I took you up on your advice and called an
engineer whose job at Benedict Miler is nothing but heat treatment of stuff
like 4130 for aircraft applications. I explained exactly what we were
dealing with, laser cutting normalized 4130, 1/8" thick, and ambient air
cooled, with a 3/8" bolt hole holding your wings on.  He said "well it
really depends on your exact application and the loads involved".  So I said
"let's just assume that what we're after is the normalized condition after
laser cutting, would it be more likely to crack at the bolt hole after
having been air-cooled?".  He said "well, I couldn't really say, and I'm not
about to tell you, that you wouldn't get any cracks, but it would be less
likely than if you plasma cut or flame cut them".   He said "you probablly
wouldn't have a problem, but if you want to make absolutely sure you'd want
to re-normalize them".

I guess it's like Dana said, it all depends on how absolutely sure you want
to be that your wing attach fittings aren't going to crack, as to whether or
not you spend the extra effort to normalize them after laser cutting.  Like
I said before, the guys that manufactured TET's WAFs (and other certified
aircraft fittings) said we should do it, and we did.  But you can do
whatever you're comfortable with, and will "probably" get away with it...

Mark Langford, Huntsville, AL
mailto:langf...@hiwaay.net
see KR2S project N56ML at http://home.hiwaay.net/~langford

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