Pierre wrote:

>> It feels as if I've hit a brick wall. I had a 48(pitch) X 52 prop on
my KR2S> (haven't flown yet). The max revs I got was 2,760rpm static.<<

Depending on the displacement of the VW engine, you likely need less 
pitch (as others were quick to point out).  The way the prop maker 
measures pitch is important also.  Having had about 20 different props 
on my KR2S and KR2, I can tell you that the pitch numbers vary wildly, 
with respect to RPM.  Sterba, for example is almost always has higher 
pitch numbers for a prop that would turn the same RPM from somebody 
else.  Tennessee props tends to be nearer to Sterba than others.

If you haven't seen it already, take a look at the prop vs engine 
numbers listed for fifty different KRs at
http://www.krnet.org/kr-info.html .  That may help you narrow it down.

Another issue is are you sure the ignition timing is correct?  It's 
worth double checking everything involved in making that right (TDC 
mark, for example). Ignition timing is everything.  Checked at 2700 rpm 
or above for full advance to 30 degrees? That eliminates advance issues. 
I know it's a real pain to check timing with a a propeller installed, 
and very dangerous, so I've started doing it before the prop is even 
installed. Given that I do have a flywheel on the back of the engine for 
the starter and alternator, it's not going to hurt the engine for a few 
minutes, and it allows precise setting of the timing without the 
adventure of a prop being there.  What a huge difference in pucker factor!

And you know for a fact that the cam timing is dead on?  Have you 
considered having the 48x52 repitched to something a little less?  At 
least that way you have two data points.

As a data point, I can turn 3200 rpm static and turn it up to 2450 or so 
wide open with a 2180cc engine with 8.6:1 compression ratio and 30 
degrees of advance at wide open throttle.  I would be reluctant to take 
off with only 3000 rpm with my short runway.

Mark Langford
ML at N56ML.com
http://www.n56ml.com


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