Sure sounds like you have a 24 volt battery made up of 12 individual lead  acid 
cells.

I would suggest you check the voltage on each cell, if they are low then you 
have identified the ones that need work. 

If all of the individual cells behave about the same then your whole battery is 
probably just old and used up.
Jay

On January 4, 2017 6:37:33 PM EST, via EV <[email protected]> wrote:
>The "battery pack" is a steel box 13" wide, 21" tall and 37" deep.  It
>has what look like twelve 5 3/4" X 6 1/4" X 21" "batteries" connected
>together with heavy lead connectors. There's also a watering system
>connecting to each of the "batteries". I have no clue if each of these
>"batteries" is really 21" tall since they are in the steel box. All of
>these "batteries" are connected positive to negative. 
>
>Any idea where I can get info on testing the individual cells? I was
>told that an electrical engineer was considering buying the forklift to
>resell and he was going to test the cells before he agreed to buy the
>forklift. For his intent, he would obviously require a fully
>functioning battery pack. As you mentioned, I don't have that
>requirement. My main challenge will be keeping the thing charged
>between infrequent uses. Luckily the charger seems to be fully
>automatic so I think I can just leave the thing plugged in constantly
>between uses. 
>
>Regards, 
>
>Jack 
>
>> On Jan 4, 2017, at 5:13 PM, Lee Hart <[email protected]> wrote:
>> 
>> via EV wrote:
>>> I would be shocked if my duty cycle was ever more than an hour or
>two.
>> 
>> In that case, you don't really need a brand-new industrial-strength
>battery. They are built to work for 8 hours a day, day in and day out,
>for 10-20 years. But (as you know), they also cost thousands of
>dollars.
>> 
>> First, I would test the battery you've got. It might be weak, but
>usable. It might only have one bad cell (individual cells can be
>replaced in industrial batteries).
>> 
>> If it's too far gone to bother with, recycle it. 6v golf cart
>batteries are the most economical replacement. Since you have a 12v
>pack, you need at least two. However, they won't be happy delivering
>the high current you're likely to draw. So, I would use 4 or 6 of them
>(whatever fits mechanically). You will probably have to build a rack to
>stack them to fit in the space where the old battery sat. Wire the golf
>cart batteries in series pairs for 12v, then these pairs in parallel.
>> 
>> 4 or 6 golf cart batteries will also work better with the charger
>you've got, and will add enough weight so the lift won't be as likely
>to tip over with a heavy load.
>> 
>> -- 
>> Teaching children to program goes against the grain of modern
>education.
>> Just imagine the chaos if they learned to think logically, plan,
>create,
>> implement, test, and execute!
>> --
>> Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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