On Saturday, October 08, 2011 08:01:44 PM andy pugh did opine:

> On 8 October 2011 22:08, gene heskett <[email protected]> wrote:
> >  And there weren't any wire nuts in sight, just twisted
> > together and taped.
> 
> I am amazed that you guys use wire nuts, they look so gimcrack
> compared the the screw clamps that are mandatory here.
> (This is a typical UK wiring junction box)
> http://www.tlc-direct.co.uk/Images/Products/size_3/AAJB5.JPG

Yikes!  Perhaps marginally useful with stranded wire, but cold flow after 6 
mo to a year would have me laying awake nights unless your locale has flat 
outlawed alu wire.  Even with copper, I would want to re-tighten them at 3 
to 5 year intervals because cold flow will eventually reduce the pressure 
that maintains the 'gas tightness' of the joint, allowing air/oxygen to 
enter and oxidize the connection, potentially starting a fire.  alu wire 
will do it in a year, copper 20-40, but it _will_ eventually happen.

With alu, it has happened to me!  Fortunately, our bedroom was where the 
service box was in a closet 8 feet from the bed, with the meter head on the 
outside of the house.  With a 6ga alu jumper between the meter head and the 
bus in the 60 amp box.  We had about 5kw worth of electric heaters running 
at the time.  I recognized the sound of an intermittent arc in my sleep, 
opened the service box door and I could see the light coming in from the 
meter head.  Got dressed (it was about -15 outside, 2AM), went out and cut 
the seal on the meter head ($25k fine & 6 months in Nebraska for that!), 
tossed it in the snow, pulled another 1/4" of wire and reconnected it.  Put 
the meter back in and called Ron at Wayne Co Public power and told him what 
I'd done, and if he would be so kind as to drop by in about 2 days, I'd 
have that alu crap replaced with real copper & _then_ he could re-seal it.  
I could get away with that stuff where Joe Lunchbucket wouldn't since I was 
the engineer in charge of their biggest customer, KXNE-TV, whose hourly 
power draw was about 225 KWH, 18.5 hours a day.

While there are some ultra cheap wire nuts out there that do not have the 
tapered coil "square wire" spring in the socket, with the square arranged 
so the sharp inner edge bites into the wire, while at the same time 
expanding slightly as the wires enter deeper into the taper, most do, and 
they can remain tight due to the spring tension under some pretty bad 
vibration and temp extremes if properly tightened.

To that end, Scotch has added side wings to the insulator cap, and good 
electricians carry a couple pieces of plastic pipe with cuts in the end to 
fit over those wings so they can tighten them properly without blistering 
fingers and thumbs when doing them for a whole day.  That wire nut may look 
poor to you, but quality ones represent a long life, gas tight joint 
because the square spring wire bites into the conductor with quite high 
pressure, and its a spring, so it can maintain that pressure till it rusts 
away if the weather can get to it.  They are however, supposed to be 
inside, and inside a wiring box, usually about 2"x2"x3.5".  In-wall, the 
box can be plastic, but exposed should be steel.

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
One meets his destiny often on the road he takes to avoid it.

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