Kirk Wallace wrote:
>
>
> I have been thinking about that for my Bridgeport. I could replace the
> ram with a horizontal spindle. I like that the chips clear the work
> piece better. Or the spindle could be hung off the ram's accessory
> mount, so that the spindle axis is parallel to X axis.
>
> I am a little concerned about what it's like to actually live with a
> horizontal. My guess is that the operator does a lot more lifting.
>   
You pretty much need to have a big tombstone fixture around all the time.
Any small parts, vise, etc. are mounted to the back of the tombstone.
Visibility and access to the workpiece are a pain.
> To move the knee, I was thinking of a ball screw with the same
> configuration as the present acme screw, except the bevel gear would be
> replaced with a custom disk motor directly mounted to the screw end.
You also need a brake and an encoder in there, and it would be a ROYAL 
pain to work on this
stuff inside the knee!  I suggest you drill an oval hole in the side of 
the knee, put a toothed
belt pulley on the top of the knee screw and mount a motor to the 
outside of the knee.
Possibly an idler pulley could wrap the belt around the motor pulley so 
that both sides
of the belt are real close together when they pass through the side of 
the knee.

Jon

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