On Fri, Jan 02, 2009 at 05:14:03PM -0500, [email protected] wrote:
> 
> 1.  Very fine line routing will be disappointing, it tends to push the
> coper out of the way rather than cut.  This is in part due to the low
> spindle speeds.  The velocity of a 1/32 or smaller mill at the cutting
> surface is quite low.  A high speed spindle will help immensely. For wider
> lines the resolution is good enough and it is quick.

So true.  Spindle speed and runout are very important.  I have good
results at 20krpm but feed rate is limited by the spindle speed.
30krpm would be better.

> 2.  The best method, at least for me, is to use a toner transfer
> technology to produce an etched circuit and use the CNC mill to drill the
> holes and cut out the board.  This process has a number of limitations but
> gives me decent boards fairly quickly.

Interesting!  I have found that this process works pretty badly and is
finicky compared to routing.  Maybe I never found the right material
to print on.  I only tried a couple times.


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