Hi Terry,

> I found I had a bit of time, so I've swapped the drive back and
> KWallet is working again.  I'll have another go in due course.

Good, so you're back to your old system that's 70% full, good enough
except for running VMs, and no harm done?

> Question.  How would people recommend that I do this, in the absence of a 
> spare drive?  I remember installing a new HD some years ago without any major 
> difficulties, but I can't remember exactly what I did.

I think Hamish had it right if you're happy with your old system and
don't want to start from a fresh install of Kubuntu from installation
media.  On the other hand, if you think a fresh install might have
benefits then I'd do it from installation media and not by copying an
existing 19.10 installation.

Boot something like Clonezilla from a USB stick and have it copy all the
used old disk, partition table and all partitions, to the new disk.
Given the caddy is probably a bottleneck, I'd put the old disk in there
as reading is normally quicker than writing and the caddy may have less
impact.  Also, caddy interfaces can be flaky compared to having the
drive installed properly.
https://www.clonezilla.org/show-live-doc-content.php?topic=clonezilla-live/doc/03_Disk_to_disk_clone

Afterwards, if the new disk is working well, boot from a USB stick again
and use something like gparted to adjust the partitions to use more of
the disk if you want, e.g. expand /home assuming that's the last
partition before all the free space.  Or you can combine partition
resizing with the initial copying in Clonezilla if you're confident.
https://clonezilla.org/clonezilla-live/doc/03_Disk_to_disk_clone/advanced/05-advanced-param.php

If you want to juggle partitions around on the new disk then it may be
better to do it all with gparted from a live USB stick, creating the
partition table, then copying/resizing each partition in turn to create
your preferred layout and sizes.

-- 
Cheers, Ralph.

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