Hi Josh, I was just checking our driveshaft numbers yesterday as I will be 
coming out of the watwe at the end of the month and I want to replace the 
cutlass bearing then.  Our shift measures 1 1/4" as well according to the 
survey, an old worn out folding prop in my garage and a measurement I took 
about 9 months ago.  So. I'm thinking your boat may not be such an anomaly 
after all.  I have no idea what the strut is going to be like.All things being 
equal, I think I would either cut off the excess or align the forard side 
flush, just thinking that the blunter forward edge would be more likely to 
build positive water pressure, thus pushing water into and through the 
bearing.That's just a layman's guess though.Please keep us updated!Bruce 
Whitmore 1994 C&C 37/40+"Astralis"Sent from Samsung tablet.
-------- Original message --------From: Josh Muckley via CnC-List 
<cnc-list@cnc-list.com> Date: 7/9/20  12:09 AM  (GMT-05:00) To: C&C List 
<cnc-list@cnc-list.com> Cc: Josh Muckley <muckl...@gmail.com> Subject: Re: 
Stus-List Cutless/cutlass/strut bearing replacement Well it seems that maybe 
the previous owner has replaced the shaft with a larger size.  A few other 37+ 
owners have stated that their shafts are 1-1/8th whereas mine is 1-1/4.  The 
original shaft would have come with a strut which would accommodate a bearing 
OD of 1-5/8 inch (1-1/8 x 1-5/8 x 4-1/2).  The smallest bearing OD for my 
larger 1-1/4 shaft is 1-3/4 (1-1/4 x 1-3/4 x 5).  It appears that the PO must 
have run into a similar problem with this combination of original strut and 
larger shaft and must have had the bearing turned down to 1-5/8 OD.Now for my 
next question.  After the machinist turned the bearing, he failed to cut it to 
a length of 4-1/2.   The result is a bearing which is 1/2 inch too long for the 
strut.  I can split the difference and leave 1/4 inch sticking out on either 
side of the strut.  Or some other fraction forward and aft.  Currently I have 
about 1/8th forward and 3/8th aft.  I'm not sure if this is good, bad, or 
indifferent and I'd like to get everyone's thoughts.  Cut it off?  Leave it?  
Move it flush on one side or the other?Thanks,Josh Muckley S/V Sea Hawk 1989 
C&C 37+Solomons, MDOn Mon, Jun 8, 2020, 16:03 Josh Muckley via CnC-List 
<cnc-list@cnc-list.com> wrote:OK folks, I thought I was doing things the right 
way and incorporating all of the years of collective wisdom.  Wrong!  I'm doing 
a drive train rebuild and with the shaft out it only made sense to replace the 
strut bearing as well.  It didn't seem to need it but doing it with the shaft 
out seemed a lot easier than with it in and I know for a fact that the bearing 
is at least 8 years old and probably twice that.  I know I have a 1-1/4 shaft 
and the bearing is pretty thin walled so looking online at the availability of 
bearings it seemed that the only real option was a 1-1/4 x 1-1/2 x 5 inch 
bearing.  That's 1-1/4 ID and 1-1/2 OD.  Basically 1/8 total wall thickness 
(about 1/16th bronze and 1/16th rubber) Well I took it to the boat before 
destroying the old bearing and sure enough it looks like the right size.  Seems 
like it will fit just right.  I went ahead and destroyed the old bearing 
getting it out.  Compared the now destroyed bearing to the new one and again no 
indication of any incorrect size.  Today I brought the new bearing (fresh from 
the freezer) to the boat and much to my dismay it slipped right into the strut 
with no resistance and probably 1/16th of play all the way around.  If I had to 
guess, I would think that it is instead a 1-5/8ths strut not 1-1/2.  Ugh!  So I 
looked online and sure enough the only next closest size is 1-3/4.  That means 
1/4 inch wall thickness (1/8th inch metal, 1/8th rubber). This is when I 
recalled someone else on the list having a similar problem a few years ago.  I 
searched the archives and was unable to find the old post.  I've been to buck 
algonquin and a few other sites and Google searches only to find that the 
bearings jump from 1-1/2 to 1-3/4 with nothing in between.  I'm headed back to 
the boat with a set of calipers but unless it turns out to be a 1-3/4 and my 
eyes are simply due for calibration, I'm afraid I'm running out of options.  I 
know that the bearings can be turned down but that seems costly and 
unnecessary.  I'd like a better idea.All the best, Josh MuckleyS/V Sea Hawk 
1989 C&C 37+Solomons, MD 
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