Captain Tolley’s creeping crack cure around the screw heads. Anywhere
really like the toe rail too. Easier than a total rebedding and worked well
on Alanna. Good stuff

On Sun, Dec 16, 2018 at 7:25 PM Josh Muckley via CnC-List <
cnc-list@cnc-list.com> wrote:

> It's been raining for 3 days now and I checked both the port and stbd
> tracks and their machine screws.  There is no evidence of leakage.  When I
> get time I'll probably still rebed the port track but in the foreseeable
> future it appears that I fixed the leaks on both sides.  Port side simply
> by retorquing the screws and stbd side by rebedding.
>
> Josh Muckley
> S/V Sea Hawk
> 1989 C&C 37+
> Solomons, MD
>
>
>
> On Thu, Dec 13, 2018, 11:22 PM Josh Muckley via CnC-List <
> cnc-list@cnc-list.com> wrote:
>
>> I got the stbd track back on just in time for rain tomorrow.  I never
>> thought I would use an entire roll of butyl but I'm getting close.  If I
>> had pulled the port track I would have been in trouble.   I couldn't
>> understand exactly why the OEM used 3" machine screws instead of 2" but
>> decided not to chance it by changing things up.  I did cut 3 tricky ones
>> shorter.  The OEM washers seemed small so I upsized to that which would
>> just fit.  And instead of standard nuts and lock washers I changed to
>> nylocks.
>>
>> Whatever sealant was previously used, I found that it was slightly
>> soluble in isopropyl alcohol.  I was not meticulous in removing all the
>> residue since butyl sticks to everything.  A 3/4" butyl would have probably
>> filled the track perfectly but with the 1/2" it was easy to lay one side up
>> against the machine screws, then down the other side.  It overlapped making
>> a really nice bead down the center.
>>
>> In hind sight, 2" screws would have been sufficient.  Since getting the
>> washer and nut on the exposed stud was synonymous with playing the game
>> "Operation" I used tef-gel to stick the washers to the nut driver.  I could
>> quickly catch a thread or 2 to capture the washer and move to the next
>> stud.  Once all the nuts were preped I would come back with a deep socket.
>> Since so much of the stud hung down I decided to use a drill and adapter to
>> tighten the nuts.   I started with the first nut and all seemed well except
>> that once I had applied the requisite torque I realized that the screw was
>> still loose in the hole.  I tried to loosen it but no luck.  I've
>> experienced galling in the past, particularly with nylocks.  I should
>> have expected and prevented it.  I didn't expect it on the first screw and
>> chalked it up to having used the drill.  I moved on with only hand tools
>> but soon had a second nut seize.  It was at this point I decided to remove
>> all of the nuts that had been preped to capture the washers and add a dab
>> of tef-gel to the nut.  After this the rest of the screws went smoothly and
>> torqued to 10ft-lbs.
>>
>> The 2 seized bolts were now a new problem.  I found that I could push
>> them out about and inch.  This facilitated grabbing them with vice grips.
>> With one person holding the vice grips and one person on the 1/2" drive
>> rachet it was still a pretty good effort getting them to break.  I was able
>> to withdraw them, wrap butyl on new screws, and reinsert.  Since the track
>> is hollow, I tried to position the butyl at the penetration area on the
>> screw (about 1/2" from the head).  Fortunately these 2 screws are not in or
>> near wooden cabinets, and I have very easy access.  If leaks occur it will
>> be easy to detect, they won't hurt anything, and repair should be easy.
>>
>> I keep you posted as to how the port and stbd sides compare now that one
>> is replaced and one is simply tightened.
>>
>> Josh Muckley
>> S/V Sea Hawk
>> 1989 C&C 37+
>> Solomons, MD
>>
>>
>>
>>
>> On Tue, Dec 11, 2018, 10:10 PM Josh Muckley <muckl...@gmail.com> wrote:
>>
>>> Alright 37/40 owners,
>>>
>>> Anybody ever remove the tracks for the adjustable jib sheet leads?  We
>>> detected some water leaking around the fasteners (in the aft berth, stbd
>>> closet and cabinet).  I was initially concerned that the deck area might be
>>> cored and that leakage was going to mean rot.
>>>
>>> I removed some of the bolts this afternoon.  Most of the nuts weren't
>>> even tight and the backing washers seem a little inadequate.  The first
>>> difficulty was finding a socket deep enough for the exposed stud.  Is seems
>>> that the machine screws are about 1 inch too long.  I suspect that this was
>>> to help engage each bolt and curve the track.  Anyone have other theories
>>> for the extra length?
>>>
>>> I probed around with a drill bit and was pleasantly surprised to find
>>> that the deck appears to be solid glass.  I was disappointed to find that
>>> at least 2, and more likely 3, of the 30 screws are obstructed by the
>>> headliner.  2 are in cabinets where cutting out headliner material will be
>>> irrelevant.  1 is against the aft bulkhead on the forward side.
>>>
>>> I believe that the original bedding material was 4200 or 5200.  It is
>>> already proving difficult to unseat the aft section of track where I've
>>> removed the bolts.  I'm torn as to whether or not to proceed or just
>>> reassemble and live with the minor leaks.  I'd probably be quick to live
>>> with simply re-bedding to bolts accept that I can't access the deck
>>> hole/deck surface without removing the track.  The track has a hollow
>>> channel and I suspect that water accumulates in the hollow where it is then
>>> able to wick down the threads of each fastener.  If I'm able to remove the
>>> track I'll be able to easily apply bed-it butyl tape to the track and
>>> fasteners.  I'll also be able to ensure that the holes in the deck are
>>> counter sunk.
>>>
>>> Anybody have and further thoughts, ideas, or experience?
>>>
>>> Thanks,
>>> Josh Muckley
>>> S/V Sea Hawk
>>> 1989 C&C 37+
>>> Solomons, MD
>>>
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