Funny story about re-bedding windows and may shed a bit of light  on adhesive 
choices.

Bought the bought in East Greenwich, RI.   Soon after the purchase I stopped in 
on the way to the airport to pat the New Love on her behind.   For whatever 
reason in the process I popped out a window!   Holy Shite.  I am in a suit.  I 
have a flight and the damned window popped out!   Run up to Brewers store and 
ask for an adhesive.  They gave me Life-Seal.   No questions asked I head back 
to the boat and plunk the window back in without too much fuss or mess.   Don't 
know how I did it under pressure whilst nattily dressed and making my flight 
but I did.  

Damned thing hasn't leaked since that spring of 2005.

So when I re-bed my new ports...guess what I am using.

David F. Risch
(401) 419-4650 (cell)


Date: Wed, 21 Oct 2015 15:20:45 -0400
To: cnc-list@cnc-list.com
Subject: Re: Stus-List Replacing Windows
From: cnc-list@cnc-list.com
CC: dainyr...@icloud.com

I have owned my LF 38 for over 30 years now.  I have done the Plexus repair 
twice--so, I have been through 3 sets of windows (if you include the originals) 
within probably the first 20 years.  Because of my frustration with Plexus, I 
designed and built stainless steel frames for my boat, using 3/8-inch thick 
cast acrylic, and a flexible GE sealant, and they have lasted about 10 years 
without any leakage whatsoever.  I did not try SIKA but I know it is a good 
product (have used it elsewhere) and I expect that it would work fine too.  I 
think the Plexus is simply too rigid for a flexing boat like our C&C's--I would 
like to see how anyone can get any flexibility out of it.  (Perhaps each of our 
boats have different flexibilities--so, I am speaking of my LF38).
I agree that Lexan would scratch easier than polycarbonate.  
I read Don Casey's article and I have to wonder if he really knows what he is 
doing...or if he is talking about smaller windows in other boats.
Bob 


On Oct 21, 2015, at 1:45 PM, Gary Russell via CnC-List wrote:Hi Paul,     I 
agree that 1/4" is too thin.  The other 37+ at my club has 5/16"  It amazes me 
that people with no marine design experience would change the design.  I plan 
to go with 3/8" acrylic.  But then again...
    The problem with Lexan (which is a polycarbonate) is that it is less 
scratch resistant than Plexiglas (acrylic).  You are probably trading one 
problem for another.
     As for Plexus vs Silka 295, I am really torn.  The write-up in the Photo 
Album suggest that Plexus will be flexible enough if (big if) the bond 
thickness is large enough.  To that end he added glass beads to the adhesive to 
make sure the bond thickness didn't get thinner than 0.030".
     Thoughts, anyone?
GaryS/V High Maintenance'90 C&C 37 PlusEast Greenwich, RI, USA~~~~~~~_/)~~~~~~



On Wed, Oct 21, 2015 at 10:56 AM, Dreuge via CnC-List <cnc-list@cnc-list.com> 
wrote:
Gary,
I am surprised that you have 1/4” acrylic.  To have the strength acrylic should 
be more like 3/8”.  
Are you sure you don’t have 1/4” polycarbonate?
I recently replaced all of the fixed ports on my LF38 using 1/4” Makrolon 
(abrasion & UV resistance polycarbonate), 3M VHB tape, and Dow 795.  
I have pictures and a discussion of the process at: 
http://svjohannarose.blogspot.com/search/label/NewPorts
Paul

-
Paul E.1981 C&C 38 Landfall 
S/V Johanna Rose
Carrabelle, FL
http://svjohannarose.blogspot.com/


On Oct 21, 2015, at 8:08 AM, cnc-list-requ...@cnc-list.com wrote:
Date: Tue, 20 Oct 2015 21:16:09 -0400From: Gary Russell 
<captnga...@gmail.com>To: "C&C List" <cnc-list@cnc-list.com>Subject: Stus-List 
Replacing WindowsMessage-ID:     
<cabgkxplqhqnkcdzd0eqskekj9xbe5_g9zo1zwv128v9sdqq...@mail.gmail.com>Content-Type:
 text/plain; charset="utf-8"I am starting the process of replacing the side 
windows on High Maintenance(1990 C&C 37 Plus).  The windows have been replaced 
before (not original)and are currently 1/4" acrylic.  Is that the right 
thickness?  I've seen insome places references to 3/8" windows.  So were the 
original windows 1/4"or 3/8"?Thanks,Garys/V High Maintenance'90 C&C 37 PlusEast 
Greenwich, RI, USA

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Bob Boyer
S/V Rainy Days (1983 C&C Landfall 38 - Hull #230)
email: dainyrays@icloud.comblog: dainyrays.blogspot.com

"There is nothing--absolutely nothing--half so much worth doing as simply 
messing about in boats." --Kenneth Grahame



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