Hi,

The procedure outlined by Don Casey in a Sail magazine is excellent. 

To add to Casey’s article, I traced the old port and cut the material slightly 
larger with a sabersaw.   I then sanded
the edges down to final size with an orbital sander.  This worked easily and 
produced nice results.

 I also found great prices for acrylic/lexan at eStreet Plastic. I used 3M VHB 
tape and Dow 795 both which I purchased 
from McMaster-Carr, and I sprayed the under-side, unmasked area with Krylon 
Fusion.

Here is a link to the article.  
http://www.sailmagazine.com/boatworks/replacing-fixed-portlights 
<http://www.sailmagazine.com/boatworks/replacing-fixed-portlights>



On 2015-04-20 7:24 PM, Jeffrey Nelson via CnC-List wrote:
> Given the amount of water dripping onto my galley table, re-caulking 
> isn't going to do it for long.
> 
> Take your windows out, take them to any place that deals with acrylic 
> and have them duplicate them...if you break your windows make a template
> out of 1/4 plywood to take in.
> 
> Let me know if you come up with a good glue solution...I'm looking to 
> do mine again, as I apparently didn't use enough glue or clamping and
> my windows have sprung out a bit...enabling water to get in...
> 
> Cheers,
>   Jeff
>    C&C30 Mk 1
>    Muir Caileag
-
Paul E.
1981 C&C 38 Landfall 
S/V Johanna Rose
Carrabelle, FL

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