Since your zinc was completely gone, I’d take it to a rad shop and have them 
replace the seals, boil it and pressure test it ... and I bet they’d replace 
the zinc too. Peace of mind!

From: dwight veinot via CnC-List 
Sent: Thursday, April 02, 2015 6:01 AM
To: David Knecht ; cnc-list@cnc-list.com 
Subject: Re: Stus-List Heat exchanger

Only the threads on the cap hold the zinc in my M4-30 heat exchanger and the 
zinc pencil is treaded into the bronze cap so the cap is reusable. Despite that 
the engine is fresh water cooled and charged with a 50/50 water antifreeze mix 
I change the zinc pencil about every 2 years and I use teflon tape on the cap 
treads that meet up with the heat exchanger...the zincs are only partially 
eaten away after 2 years and could probably go longer but why try for longer, 
they are inexpensive to replace.  I find it better to shorten the zinc pencils 
to about 1 inch or so showing above the treads, that makes installation from 
underneathe easier for me.


Dwight Veinot

C&C 35 MKII, Alianna

Head of St. Margaret's Bay, NS

d.ve...@bellaliant.net


On Thu, Apr 2, 2015 at 9:08 AM, David Knecht via CnC-List 
<cnc-list@cnc-list.com> wrote:

  Last weekend I managed to take the heat exchanger off my Universal M4-30 in 
order to figure out why it was leaking antifreeze.  The trick that seemed to 
get the bolt I was having trouble with unstuck was heat from a grill lighter.  
Now that I have it home, I am going to replace the seals and O rings from the 
end caps.  The zinc was completely gone, so doing that as well.  I took the cap 
off the zinc but an inner threaded part stayed in place and nothing is sticking 
into the exchanger except the nub of zinc.   
  1.  Am I right in presuming that nothing is holding it in there except gunk 
and corrosion and I can bang it out from the outside?  This may be more obvious 
when I have the new part.  
  2.  When I replace it, should I put something like Tefgel/Marelube on the 
threads or Loctite? 
  3.  The larger problem is that several of the ports for tubing connections 
are seriously out of round as if they were mashed at some point (I don’t see 
how could have done it so I am blaming the proverbial PO).  Should I worry 
about this and presume the clamp and flexibility of the tubing will seal (it 
seemed the end cap that was leaking, not the tubing ports) or is there some way 
to round the soft brass of the ports?  

  Thanks as always- Dave 
  .  

  Aries
  1990 C&C 34+
  New London, CT

   


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