I also recently ordered the Garhauer lead cars this past fall.  Haven't yet 
installed but looking forward to incorporating into headsail trimming for the 
spring season.

Steve
C&C 34+
Deja Vu

Sent from my iPhone

> On Jan 20, 2014, at 9:48 PM, cnc-list-requ...@cnc-list.com wrote:
> 
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> Today's Topics:
> 
>   1. Re:  Adjustable genoa car system for C&C 38 (Monty Schumpert)
>   2. Re:  Adjustable genoa car - now leak free t tracks (sort    of
>      long) (Rick Brass)
>   3. Re:  Adjustable genoa car system for C&C 38
>      (sam.c.sal...@gmail.com)
>   4. Re:  was storing handheld gps ..radios etc. now off topic
>      (Jim Watts)
>   5. Re:  Adjustable genoa car - now leak free t tracks (sortof
>      long) (dwight)
>   6. Re:  was storing handheld gps ..radios etc. now off topic
>      (Rich Knowles)
>   7. Re:  Adjustable genoa car system for C&C 38 (David Donnelly)
> 
> 
> ----------------------------------------------------------------------
> 
> Message: 1
> Date: Mon, 20 Jan 2014 18:31:45 -0500
> From: Monty Schumpert <jmschump...@verizon.net>
> To: "cnc-list@cnc-list.com" <cnc-list@cnc-list.com>
> Subject: Re: Stus-List Adjustable genoa car system for C&C 38
> Message-ID: <81c5d8b0-545f-4223-838c-a6a3fb91c...@verizon.net>
> Content-Type: text/plain; charset="utf-8"
> 
> Ditto, also, for the Garhauer adjustable cars. I ordered them at the boat 
> show this fall so don't have a lot of experience yet. They fit the tracks 
> perfectly and operate very smoothly. Looking forward to using them this 
> coming season.
> 
> Monty
> Scandia
> 1991 C&C 34+
> Annapolis, MD
> 
> Sent from my iPad
> 
>> On Jan 20, 2014, at 5:54 PM, "Steve Sharkey" <stevebshar...@gmail.com> wrote:
>> 
>> I added a Garhauer system to my 1983 C&C 37 last year and I love it.  Just 
>> tell them what boat you have and they?ll make sure it fits the right track.
>> 
>> Steve
>> C&C 37 1983
>> Impromptu
>> 
>> From: Martin "Mac" McKenzie
>> Sent: Monday, January 20, 2014 1:22 PM
>> To: cnc-list@cnc-list.com
>> Subject: Re: Stus-List Adjustable genoa car system for C&C 38
>> 
>> I have the Garhauer system on my boat. It fit the original 1 1/4" track.
>> They work great.
>> 
>> Mac
>> Worthy Pearl C&C 37 1983
>> _______________________________________________
>> This List is provided by the C&C Photo Album
>> http://www.cncphotoalbum.com
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> ------------------------------
> 
> Message: 2
> Date: Mon, 20 Jan 2014 19:31:27 -0500
> From: "Rick Brass" <rickbr...@earthlink.net>
> To: <cnc-list@cnc-list.com>
> Subject: Re: Stus-List Adjustable genoa car - now leak free t tracks
>    (sort    of long)
> Message-ID: <015901cf1640$1fd05a20$5f710e60$@net>
> Content-Type: text/plain; charset="iso-8859-1"
> 
> Dwight;
> 
> 
> 
> The tracks C&C installed on my boat at the factory are Merriman ?H? tracks.
> In cross section, they look sort of like an I beam with a very short web,
> or, if laid on the edge, they look like an ?H?. I suppose the wide base of
> the installation helps maintain the seal because the track is much less
> susceptible to ?wiggling? under side loads than a modern ?T? track.
> 
> 
> 
> That?s supposition on my part, but I know the tracks installed at the
> factory sometime between January and April of 1976 have never leaked. They
> are bedded in Butyl, and the 5/16ths screws holding the track are tightly
> fit into the holes in the deck ? which are also filled with compressed
> butyl. Under the deck, and above the headliner, is an aluminum backing plate
> about 2? wide, and the screws are double nutted so they retain torque. The
> spacing of the holes in the H track is also less than the standard spacing
> of T track (I once considered replacing the tracks and found about the
> spacing in the process), and I think the closer spacing of the fasteners
> also helps maintain the seal.
> 
> 
> 
> On the 3 or 4 38s I?ve been aboard, the headliner has a channel that drops
> down below the area of the fasteners for the tracks ? sort of like the
> ?flanged? area at the edge of the liner near the toe rail fasteners. The
> channel has a removable cover plate held up by self taping screws for access
> to the fasteners. The channel and the cover would make it pretty apparent
> where the leak was, if you should have one.
> 
> 
> 
> Now my 25 mk1 did not have a genoa track or a simple means of adjusting the
> sheet leads. I guess the idea was to snap shackle blocks to the slotted toe
> rail. The boat came with 3 or 4 sets of snatch blocks with snap shackles
> when I bought her. When I installed the Garhauer genoa cars on her, I had to
> install a new T track. It is actually a Harken T track purchases locally,
> because shipping two 8 foot pieces of Garhauer track from California to
> Pennsylvania was more than all the herdware combined.
> 
> 
> 
> I positioned the track where I wanted it on the deck, taped it down, and
> marked where all the holes needed to be. I then set the track aside and,
> using a ?? diameter hole saw, cut through the deck and into the core without
> cutting the headliner. Pulled out the balsa plugs and cleaned out the holes
> and removed core between deck and liner around each hole. The filled each
> hole with thickened West epoxy. Can?t recall exactly which numbers, but I do
> recall it was slow cure hardener and high load filler. After the epoxy was
> cured, I remarked the position for each hole and drilled through for the ??
> screws I was using, making sure to chamfer the deck at the top of each hole
> to get a good seal later.
> 
> 
> 
> I also made backing plates to go inside the liner. Three plates for each
> side (below the deck in the lazarette, in the dish fiddle and food locker
> opposite, and in the fiddle behind the settees) because the bulkheads were
> solid and there was no allowance for a backing plate to be installed through
> them.
> 
> 
> 
> When I installed the tracks, I dry fit the tracks and put blue tape along
> the deck on each side so I could easily remove any sealant that squished
> out. Then I coated the bottom of the T with 4200, inserted all the screws
> and coated the threads with 4200 (to fill the holes full) and then mounted
> the track onto the deck with the screws poking down inside. Then install the
> backing plates over the screws and secure with Ny-Lok nuts. Next was to have
> someone on deck to keep each screw from turning while I seated the Ny-Lok
> nuts from below until sealant squished out from under the track. Next day
> may helper came back and torque the nuts while making sure the screws did
> not turn and break the seal inside each hole. Finally, take an Exacto knife
> and cut the sealant along the edge of the track and pull up the excess
> sealant along with the blue tape.
> 
> 
> 
> Did all that in 1996, and haven?t had a leak or soft spot in the deck yet.
> Knock wood.
> 
> 
> 
> Now I know that for most everyone on the list, and probably for you as well,
> just saying that if you over drill, fill, and redrill the  holes  you should
> get a good seal would have been adequate.  But describing the whole process
> is probably beneficial for some of the less experienced listers.
> 
> 
> 
> Besides, now you can understand my comment in an earlier post that replacing
> the existing tracks is a true PITA.
> 
> 
> 
> 
> 
> Rick Brass
> 
> Washington, NC
> 
> 
> 
> 
> 
> 
> 
> From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of dwight
> Sent: Monday, January 20, 2014 2:43 PM
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Adjustable genoa car system for C&C 38
> 
> 
> 
> So do most people get away with installing these tracks and never have
> leaks.  With all the associated holes through the deck it would be very
> fortunate to never experience leaking and with the liners in C&C boats that
> leaking can be well hidden.
> 
> 
> 
> 
> 
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> ------------------------------
> 
> Message: 3
> Date: Mon, 20 Jan 2014 18:54:35 -0700
> From: sam.c.sal...@gmail.com
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Adjustable genoa car system for C&C 38
> Message-ID: <20140121015435.5632143.62694.12...@gmail.com>
> Content-Type: text/plain; charset="us-ascii"
> 
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> _______________________________________________
> This List is provided by the C&C Photo Album
> http://www.cncphotoalbum.com
> CnC-List@cnc-list.com
> 
> ------------------------------
> 
> Message: 4
> Date: Mon, 20 Jan 2014 18:36:55 -0800
> From: Jim Watts <paradigmat...@gmail.com>
> To: 1 CnC List <cnc-list@cnc-list.com>
> Subject: Re: Stus-List was storing handheld gps ..radios etc. now off
>    topic
> Message-ID:
>    <CA+jZ0FcS9y2V9B6knVuF35bEsSfhR7943RMHRO2daTun=hh...@mail.gmail.com>
> Content-Type: text/plain; charset="iso-8859-1"
> 
> We call them "drunks" out here. Throw in a loonie, throw up in the hat,
> wander away...
> 
> Jim Watts
> Paradigm Shift
> C&C 35 Mk III
> Victoria, BC
> 
> 
>> On 20 January 2014 12:56, Rich Knowles <r...@sailpower.ca> wrote:
>> 
>> Or they could join the SPCA; the Society for the Prevention of Cruelty to
>> Audiences. That's the group that pays street musicians not to play.
>> 
>> Rich
>> 
>> On Jan 20, 2014, at 15:46, "Ronald B. Frerker" <rbfrer...@yahoo.com>
>> wrote:
>> 
>> Need to form a new group, DAMM (drunks against mad mothers).
>> Ron
>> STL
>> 
>> 
>>  ------------------------------
>> *From:* Rich Knowles <r...@sailpower.ca>
>> *To:* "cnc-list@cnc-list.com" <cnc-list@cnc-list.com>
>> *Sent:* Saturday, January 18, 2014 6:03 AM
>> *Subject:* Re: Stus-List storing handheld gps ..radios etc.
>> 
>> No fun any more. Thanks, MADD:)
>> 
>> Rich
>> 
>> On Jan 18, 2014, at 3:31, Jim Watts <paradigmat...@gmail.com> wrote:
>> 
>> That sounds like the last call at the Manhattan Ballroom, 15 miles out of
>> Saskatoon. That's where I saw Burton Cummings and the Guess Who in their
>> early days.
>> All those people, hurling in the bushes, cars in the ditch all the way
>> back to the highway. Man, I miss that. : )
>> 
>> Jim Watts
>> Paradigm Shift
>> C&C 35 Mk III
>> Victoria, BC
>> 
>> 
>> On 17 January 2014 18:40, Rich Knowles <r...@sailpower.ca> wrote:
>> 
>> Gives new meaning to "One for the ditch!"
>> 
>> Rich
>> 
>> 
>> _______________________________________________
>> This List is provided by the C&C Photo Album
>> http://www.cncphotoalbum.com
>> CnC-List@cnc-list.com
>> 
>> 
>> _______________________________________________
>> This List is provided by the C&C Photo Album
>> http://www.cncphotoalbum.com
>> CnC-List@cnc-list.com
>> 
>> 
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> ------------------------------
> 
> Message: 5
> Date: Mon, 20 Jan 2014 22:37:55 -0400
> From: "dwight" <dwight...@gmail.com>
> To: <cnc-list@cnc-list.com>
> Subject: Re: Stus-List Adjustable genoa car - now leak free t tracks
>    (sortof    long)
> Message-ID: <98931139722E42F192B2E6A6E5319185@your4dacd0ea75>
> Content-Type: text/plain; charset="iso-8859-1"
> 
> Yes Rick it is truly a PITA, I have done it on 3 different boats already so
> I know.  None of those boats had factory installed tracks and all but the 24
> had tracks installed by previous owners, and in those cases I had to redo
> the job.  Point is a lot of C&C yachts came from the plant without factory
> installed genoa tracks so different than what you describe for your 38 and
> many of us therefore have boats which have tracks that were installed by
> previous owners?It would be nice if everyone had done it the way you
> describe for your 25 but I can tell you from my personal experience that is
> not the case.  It is a big job and a PITA as you say, and on my 27 and my 35
> it was not that easy to access nits hidden up under the headliner and
> because of that some of the nuts on those boats were no where close to
> tight, and washers were used as backing plates but not on all nuts for some
> reason, difficult access I guess.  
> 
> 
> 
>  _____  
> 
> From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Rick
> Brass
> Sent: January 20, 2014 8:31 PM
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Adjustable genoa car - now leak free t tracks (sortof
> long)
> 
> 
> 
> Dwight;
> 
> 
> 
> The tracks C&C installed on my boat at the factory are Merriman ?H? tracks.
> In cross section, they look sort of like an I beam with a very short web,
> or, if laid on the edge, they look like an ?H?. I suppose the wide base of
> the installation helps maintain the seal because the track is much less
> susceptible to ?wiggling? under side loads than a modern ?T? track.
> 
> 
> 
> That?s supposition on my part, but I know the tracks installed at the
> factory sometime between January and April of 1976 have never leaked. They
> are bedded in Butyl, and the 5/16ths screws holding the track are tightly
> fit into the holes in the deck ? which are also filled with compressed
> butyl. Under the deck, and above the headliner, is an aluminum backing plate
> about 2? wide, and the screws are double nutted so they retain torque. The
> spacing of the holes in the H track is also less than the standard spacing
> of T track (I once considered replacing the tracks and found about the
> spacing in the process), and I think the closer spacing of the fasteners
> also helps maintain the seal.
> 
> 
> 
> On the 3 or 4 38s I?ve been aboard, the headliner has a channel that drops
> down below the area of the fasteners for the tracks ? sort of like the
> ?flanged? area at the edge of the liner near the toe rail fasteners. The
> channel has a removable cover plate held up by self taping screws for access
> to the fasteners. The channel and the cover would make it pretty apparent
> where the leak was, if you should have one.
> 
> 
> 
> Now my 25 mk1 did not have a genoa track or a simple means of adjusting the
> sheet leads. I guess the idea was to snap shackle blocks to the slotted toe
> rail. The boat came with 3 or 4 sets of snatch blocks with snap shackles
> when I bought her. When I installed the Garhauer genoa cars on her, I had to
> install a new T track. It is actually a Harken T track purchases locally,
> because shipping two 8 foot pieces of Garhauer track from California to
> Pennsylvania was more than all the herdware combined.
> 
> 
> 
> I positioned the track where I wanted it on the deck, taped it down, and
> marked where all the holes needed to be. I then set the track aside and,
> using a ?? diameter hole saw, cut through the deck and into the core without
> cutting the headliner. Pulled out the balsa plugs and cleaned out the holes
> and removed core between deck and liner around each hole. The filled each
> hole with thickened West epoxy. Can?t recall exactly which numbers, but I do
> recall it was slow cure hardener and high load filler. After the epoxy was
> cured, I remarked the position for each hole and drilled through for the ??
> screws I was using, making sure to chamfer the deck at the top of each hole
> to get a good seal later.
> 
> 
> 
> I also made backing plates to go inside the liner. Three plates for each
> side (below the deck in the lazarette, in the dish fiddle and food locker
> opposite, and in the fiddle behind the settees) because the bulkheads were
> solid and there was no allowance for a backing plate to be installed through
> them.
> 
> 
> 
> When I installed the tracks, I dry fit the tracks and put blue tape along
> the deck on each side so I could easily remove any sealant that squished
> out. Then I coated the bottom of the T with 4200, inserted all the screws
> and coated the threads with 4200 (to fill the holes full) and then mounted
> the track onto the deck with the screws poking down inside. Then install the
> backin

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