Steve,

Try Blue Heron Marine for the housing.  It is an Airmar transducer with a
Ray label.
I'd go with your gut.  If I remember correctly, you are on a mooring
without a charger.  If the leak gets worse, you are literally sunk!

Sorry!
Joel
35/3
Annapolis


On Thu, May 9, 2013 at 11:09 AM, Stevan Plavsa <stevanpla...@gmail.com>wrote:

> I installed an ST40 thru-hull in my bow where the old knot-meter thru-hull
> used to be. Same size hole and all. Backing block was completely dry and
> rot free so I left it alone and didn't replace it. I used 4200 to seal the
> thing in there. Now, the hole is located at the 'vee' of the hull and the
> instructions say "hand tighten only". Well, I hand tightened alright, but
> like .. hand TIGHTENED. Apparently I'm a lot stronger than whoever wrote
> the instructions ... I'll get to that later.
>
> As soon as the boat was floating I went in and had a look at all of the
> thru-hulls .. all but one, of course, the new knot meter! I had also
> replaced a thru-hull for the galley drain located just behind the
> companionway steps this winter and last year I replaced three others. No
> problems with any of those.
>
> I'm blaming a stressful launch for my failure to check on that thru-hull.
> Anyway, it was leaking. We only discovered while underway half way back to
> the club. I didn't want to go back because I swore I'de never go back there
> after my experience with haul-out and launch this year, it's a terrible
> place. I figured if I have to haul the boat I'll do it somewhere else and
> there are other places. The leak wasn't sinking the boat or anything but I
> noticed something odd .. a previous owner had glassed over the limber hole
> from the bow section to the bilge. So, the bilge pump wasn't going and the
> bilge water wasn't rising so that's another reason I didn't notice. I'm on
> a mooring so I took the boat to the shared dock to survey the situation.
> The leak was pretty bad. The bow had about a foot of water in it after 45
> minutes in the water, not good.
>
> I bailed all the water out to observe the leak and it was surely coming
> from the housing, NOT from between the hull and thru-hull fitting ..
> rather, from between the thru-hull fitting (housing) and transducer. Ok I
> thought, it's either the housing or the ducer .. I put in the blank, same
> leak. Ok, so it's the housing, WTF.
>
> I messed with it until I got the leak slowed down to a trickle and left it
> alone. Yes both o-rings were present on both the transducer and blank plug,
> I had also lubed them with the provided silicon lubricant. This housing
> keep in mind, is the newer design with the flapper valve, whole thing is
> plastic. I drove back to check on it again later that evening and the water
> ingress wasn't too bad. I bailed the half bucket of water out and called it
> a night.
>
> The next morning I took the day off work and started making calls to local
> marinas pricing out a haul out and calling the chandleries to find a
> replacement thru-hull. No one had what I needed in stock and everyone was
> busy with launch, they could make time for me, but it was going to be
> expensive! I weighed my options and decided to try the cheapest, lowest
> risk option first .. bigger o-rings. This was recommended to me by an
> employee at one of the chandleries and he pretty much saved the day. I
> happened to have the EXACT o-ring on board! One of them anyway, the larger
> upper one .. I had purchased a pack of replacement o-rings for the fuel
> fill, there were three o-rings in the package so I had two left, just
> enough for both the plug and ducer!
>
> This slowed the ingress down to a trickle, barely noticable. After 45
> minutes there was maybe two tablespoons of water in the bow. Ok, now we're
> making progress. I went to home depot and bought a pack of assorted o-rings
> but none of them were the right diameter or thickness ... I also purchased
> yellow plumbers tape. I put a few wraps around the ducer UNDER where the
> lower o-ring is located and slipped the o-ring over the layers of plumbers
> tape. LEAK STOPPED. Just about anyway, if I 'jiggle' the transducer I can
> get it to leak but if i leave it alone the area remains dry.
>
> My theory is that I overtightened the thru-hull fitting causing it to
> deform due to it's location on the curved part of the hull. The hole is
> flat mind you and the flange fits in just fine but I don't know .. that's
> my theory. I know that these plastic thru-hulls are prone to cracking when
> over-tightened... I don't think mine is cracked because the larger o-rings
> have stopped the leak.
>
> So finally my questions:
>
> 1. is my thinking ok? Is it possible that the housing IS in fact cracked?
> I can't see any cracks.
> 2. how critical is a boat haul? If the housing isn't cracked what are the
> chances that it COULD crack while in some chop or something? I imagine the
> hull is pretty rigid up there at the vee of the bow, it's thick and not a
> large unsupported area.
>
> My gut tells me to haul the boat and replace the thru-hull with
> raymarine's bronze version but thats' going to be a very expensive
> exercise. The original knot meter fitting was plastic as well and that
> lasted 32 years.
>
> Thanks all.
>
> Steve
> Suhana, C&C 32
> Toronto
>
>
>
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-- 
Joel
301 541 8551
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