Its unanimous!

Epoxy it is!

Tim,  Ouch!!  I bet BoatUS has other ideas!  Good luck!

Joel
35/3
Annapolis


On Wed, Mar 13, 2013 at 1:55 PM, Tim Goodyear <timg...@gmail.com> wrote:

> Joel,
>
> When I replaced my clutches there was no core in the area, a nice
> surprise.  I think the area under the companionway winches was deemed
> high-load.  You want to permanently fill the holes, so epoxy, not sealant.
> The tricky part will be getting a plug of epoxy to stay without cracking at
> the edges over time, but you could taper the top (maybe wider than with a
> countersink).
>
> BTW, I just got a quote of $12k to replace the pedestal, some instruments
> and straighten the stern rail...  I'm about to call Boat US and see what
> they say.
>
> Tim
> Mojito
> C&C 35-3
> Branford, CT
>
> On Wed, Mar 13, 2013 at 1:04 PM, Joel Aronson <joel.aron...@gmail.com>wrote:
>
>> I'm planning to replace a set of clutches this weekend.  The old ones are
>> mounted on teak blocks and bolted with 1/4 inch bolts and backing plates.
>>  The holes were drilled right through the core with no epoxy.  There does
>> not seem to be any water intrusion, as the bottom of the teak block was
>> covered in a sealant.
>>
>> What is the best way/material to fill the old holes?  A tube of 4200?
>>  Should I enlarge the holes before filling them?
>>
>> For the new clutches, is butyl rubber the way to go or would you
>> over-drill and fill with epoxy?
>> --
>> Joel
>> 301 541 8551
>>
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-- 
Joel
301 541 8551
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