If the woodruff key is worn enough to be loose there is a risk of it falling 
out of the slot between the shaft and the quadrant.

This very thing happened on a C&C 39 during a delivery from Seattle to LA in 
1977, on a dark and stormy night.  The woodruff key was made of bronze (softer 
than the SS shaft) and slipped down enough the last ΒΌ" holding sheared in rough 
seas off Northern California.  The ensuing broach threw several of us off watch 
crew out of our bunks (over the lee cloths).  After a few minutes of spinning 
donuts we rigged the emergency tiller and regained control.

Fortunately a spare woodruff key was on board and one of the crew was able to 
work quickly to disassemble the quadrant/cable assembly, refit the key (measure 
twice, file to fit) and reassemble the quadrant.  The most difficult part 
(aside from seasickness issues related to the cramped space) was re-attaching 
the cable as the rudder needed to be held hard over for each side i.e. more 
offshore donuts.

With normal steering function restored a fine breakfast of Egg Fu Yung was 
prepared and the normal day watch resumed.

Martin
Calypso
1971 C&C 43
Seattle
________________________________
From: cnc-list-boun...@cnc-list.com [mailto:cnc-list-boun...@cnc-list.com] On 
Behalf Of Russ & Melody
Sent: Monday, August 20, 2012 9:55 AM
To: cnc-list@cnc-list.com
Subject: Re: Stus-List Edson Steering System

Hi Bob,

A worn keyway or key will show as lost motion between the wheel and the shaft 
it's connected to.
Grip the shaft just ahead of the wheel with something non-marring (like a 
padded visegrip, set firm not hard).

If the lost motion, 1/4" play, is the same then it's a worn key/keyway.
If there is no lost motion there then look for slackness in the cables (as 
others suggested) or the key/keyway at the quadrant. Slop can also be cause by 
a worn rudder tube, but basically start at the input and work your way through 
the system.

        Cheers, Russ
        Sweet 35 mk-1

At 06:16 AM 20/08/2012, you wrote:

Bill:

Can you elaborate a bit on what is a worn keyway on the steering shaft.
Is it a big job to replace/repair?

Bob Abbott
AZURA



On 2012/08/20 10:03 AM, Bill Connon wrote:

Helen Abbott wrote:

Recently, we have noticed a little 'play' in the steering system......by a 
little 'play' I mean the wheel turns approx. a 1/4 inch before it engages the 
rudder.

Is something wearing away in the steering system and needs to be replaced or is 
this a case where an adjustment can be made to tighten things up?

Any and all advice appreciated?

Bob Abbott
AZURA
C&C 32 - 84
Halifax, N.S.



 Bob,

I have the same problem on my '78 36 footer. The problem is definitely a worn 
keyway on the steering shaft.

Bill
Caprice 1

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