Ok, this is weirder: I put the "bad" floppy drive on the bench and started to take a look at it. First I checked the LED (yes, it's an LED). With a bench voltage of 1.5 volts and a 100ma draw it lit up nicely in the IR (detected by phone camera, so nice they can see the light) and the photo transistor also seemed to work fine (at the sector hole resistance went from infinite down to about 500 ohms). That's good, so what is wrong?

I noticed I could crank the LED higher current-wise to 150 ma and the voltage was still <2 volts. Interesting. Then I hooked a break-out harness to the pdt11 to see what kind of voltage it was putting out to the LED.

It's putting out +5v whenever the unit is on. Maybe it's current limited? To check I hooked up the drive's plug to the breakout to see what the LED was seeing.

+5v. And even weirder, the LED was not lit.

What the heck is going on here?

So I put the LED on the bench for a bit of a destructive test. Disconnected the PDT11 from the breakout cable, hooked up the power supply, turned up the voltage and the LED came on, then went *off* at around 3v. At 5v it was dead off, no IR light as measured by the camera. Turn the voltage down, and it comes on again. Up and it goes off.

And unfortunately at 9v it died (CRAP!) as I turned up the current limit Yes, I forgot to set the voltage limit on the power supply, my bad, I am boo boo the fool...

But this is weird: It looks like DEC put an LED in there with no current limiting, and a straight +5 volts. And the LED is always on at this high voltage? With no current limiting resistor? This does not make sense, but the volt meter don't lie. I'm going to check the working drive to see if it is limiting the voltage somehow. I'd say there was a resistor in the LED assembly limiting the current, but if that's true my cranking the voltage to 9v should not have blown it up, and it should not turn on at low voltages then off at 5v.

Maybe the solution is to insert a resistor in series with the second drive at around r=e/i or r=5/.1 (100ma) or 50 ohms.

Does this make any sense?

C

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