On Tue, Jul 28, 2015 at 11:29 AM, Pete Turnbull <p...@dunnington.plus.com> wrote: > > No, they're ABS - at least mine are, I just tested a few. I don't know what > grade, though, and perhaps something more flexible and forgiving - a > different grade of ABS, semi-rigid PVC, or nylon would be better. > > My suggestion, however, would be to incorporate a vertical slit in the ball > and a couple of millimeters of the stem, so they're a less tight and less > critical fit. Might help, especially with a less brittle plastic.
I tend to think the design is actually pretty good IF the posts were more flexible and tougher. If the post flexes, it can accomodate slight misalignment without undo stress on the panel.The friction fit of the ball in the socket doesn't change with misalignment either. The method also doesn't require any clearance between adjacent panels since it comes straight off the pins. If the posts and balls are metal, the panel sockets are going to crack because there will not be any give in the shaft. If the ball and shaft is replaced with a solid pin, the panel sockets will get damaged because the socket will have to flex to conform to the pin. I like the idea of an X cut in the ball.
