Re: [RE-wrenches] Hidden corrosion caused catastrophic battery system failure

2017-01-21 Thread Ray Walters
HI Dave; Based on the evidence, I might suspect a short in the inverter, or the inverter was feeding a heavy load when the melt down occurred. I can't see how a short at the battery would cause an inverter failure, unless the melted lead caused the polarity to be reversed, or created a positi

Re: [RE-wrenches] Hidden corrosion caused catastrophic battery system failure

2017-01-21 Thread Ray Walters
When I'm evaluating an old system, one thing I do is really yank on all the battery connections. If it turns, tighten it down, and in several cases, the cable just pulls loose from the connector. They are time consuming to do right. Cable has to be stripped long enough, the crimper needs to

Re: [RE-wrenches] New Washer - Old Inverter

2017-02-08 Thread Ray Walters
117 vac is perfect output. If the washing machine is having issues, it would be with the stepped waveform, not the voltage. The old Trace had a pretty choppy "pure sine wave". I had washers not run on the Trace SWs, and we were able to put a capacitor on the inverter output that fixed the pr

Re: [RE-wrenches] Outback 2024 FX

2011-12-16 Thread Ray Walters
Let Ebay decide. I sold an old SW4024 on there recently. I got $1500 for it, so I'd guess the Outback might be worth $1100? Ray On 12/16/2011 3:38 PM, Drake wrote: A friend has a very early Outback 2024 FX that he is thinking about selling. It sat in the original box until last

[RE-wrenches] Outback Breaker Problem

2011-12-16 Thread Ray Walters
apter that would let me use that type of breaker on the Flexware box? Ray Walters ___ List sponsored by Home Power magazine List Address: RE-wrenches@lists.re-wrenches.org Options & settings: http://lists.re-wrenches.org/options.cgi/re-wr

Re: [RE-wrenches] Outback Breaker Problem

2011-12-17 Thread Ray Walters
landing a 1/0 cable, I could see it was my problem. But you can't put less than a #4 on an 80 amp breaker last time I checked, so the breaker should be able to hold a #4 with some normal bending and jostling that installations cause. Ray On 12/17/2011 8:39 AM, jay peltz wrote: Hi Ray, Th

Re: [RE-wrenches] Landing into a sub-panel without a main service panel, just a main switch

2011-12-22 Thread Ray Walters
n the load side and be code compliant. Ray Walters On 12/22/2011 11:34 AM, Pekka Laine wrote: All, We have been contracted to install a 10kW-ac system into a 45-year old house that has no main service breaker panel, only a 200A fused main switch (Zinsco). There are five 125 A rated

Re: [RE-wrenches] Landing into a sub-panel without a main service panel, just a main switch

2011-12-22 Thread Ray Walters
x27;s not a service upgrade (you're still at 200 amps), you've made the house much safer, and you've fixed your PV intertie issues as well. Besides being PV installers, we ARE electricians, and we should be fixing bogus wiring when it also benefits the PV install. Then all of us cou

[RE-wrenches] Fwd: Re: Landing into a sub-panel without a main service panel, just a main switch

2011-12-23 Thread Ray Walters
Original Message Subject: Re: [RE-wrenches] Landing into a sub-panel without a main service panel, just a main switch Date: Fri, 23 Dec 2011 09:41:24 -0700 From: Ray Walters To: JRQ HI Jeffrey; Electricity certainly can flow in both directions on a conductor

Re: [RE-wrenches] Fwd: Re: Landing into a sub-panel without a main service panel, just a main switch

2011-12-23 Thread Ray Walters
what this list is all about. We're always open to new views. Ray If there's evidence that shorts or ground faults commonly develop with a resistance this high, causing sustained arcing, and that the marginal difference in resistance in our example, and in most system scenarios, makes

Re: [RE-wrenches] Outback Breaker Problem and looking towards 2012

2011-12-27 Thread Ray Walters
d in a week delay, and another unpaid 2 hour round trip to fix. (Outback or Carling care to cover my costs?) My 2012 resolution: Quit losing money fixing other companies' problems Ray Walters NABCEP Certified Installer BS Mechanical Engineering First In

Re: [RE-wrenches] Outback Breaker Problem and looking towards 2012

2011-12-27 Thread Ray Walters
That's great; As a company, I'm willing to pay more for the breakers with the better posts, because it will be much cheaper in the end. Ray We have just requested that Carling start providing real studs on all of our C series breakers (MNEDCXX). boB Midnite Solar On 12/27

Re: [RE-wrenches] battery venting

2011-12-31 Thread Ray Walters
I, 2nd Allan's recommendation, or better, use sealed batteries, since its battery backup, and so small. People are bad about battery maintenance on anything but off grid. You definitely can't afford to have hydrogen sulfide going up through the building. Ray Walters On 12/31/20

Re: [RE-wrenches] Pole Mount PVC

2012-01-03 Thread Ray Walters
We've only had to use Schedule 80 out of the concrete, but never otherwise had a problem. Is his concern the structure of the concrete? It's ballast, not a pier that takes a compressive load. We've never had a problem in 2 decades. Ray On 1/3/2012 11:48 AM, Jeff Yago wrote:

Re: [RE-wrenches] battery venting

2012-01-03 Thread Ray Walters
e a deadly H2S buildup. (the code is definitely missing the point on that one) Ray On 1/3/2012 2:04 PM, jay peltz wrote: Hi All, We've been having this discussion about battery box explosions. I would like a show of hands who has actually seen or truly known of a battery enc

Re: [RE-wrenches] Pole Mount PVC

2012-01-03 Thread Ray Walters
I've only done it that way when some Bozo forgot to install the conduit in the concrete. Definitely not the preferred method. Ray On 1/3/2012 3:19 PM, Drake wrote: At 01:48 PM 1/3/2012, you wrote: This is a very common way to install this conduit, so I really would like to know how

Re: [RE-wrenches] DC to AC derate

2012-01-05 Thread Ray Walters
e back and done testing with my insolation meter, so I'm not sure exactly what is happening, but his overall efficiency (STC rated to AC out) is only 56% . Ray On 1/4/2012 7:55 PM, Maverick Brown [Maverick Solar] wrote: Please use the 90% of the CEC or PTC rating of the PV module at most. A

[RE-wrenches] Carling C Series Breakers (was Outback Breaker problem)

2012-01-06 Thread Ray Walters
re, I would pay a bit more for a breaker that didn't snap off in the field, as its way cheaper than a return trip on an off grid project. Its always nice to feel like we wrenches in the field are being listened to. We're really trying to make this better and safer for everyone involved

Re: [RE-wrenches] Request for Gennie Recommendation

2012-01-14 Thread Ray Walters
I have only limited experience with the GIllette, but I was impressed with the specs on that 15 Kw unit, it was a water cooled 4 cyl running at 1800 rpm, just what your customer needs, but probably way more than they want to spend. Can you add more PV to reduce the generator run time? Ray On

Re: [RE-wrenches] Shedding ice

2012-01-16 Thread Ray Walters
Hi Mark; Robin Gudgel at Midnite was talking about a setting on the Classic that could do that. I'm not sure how far they went with the concept, but it definitely is beyond mere theory. I'd check with them, and see where they were at with that. Ray Walters On 1/16/2012 11:0

Re: [RE-wrenches] battery venting; Corrosion

2012-01-16 Thread Ray Walters
lumbed to larger pipe with about double the flow rate. Ray On 1/16/2012 11:59 AM, Kent Osterberg wrote: John, Thanks for the follow-up on this subject. I'd like to change the example to show the ventilation required rather than the hydrogen liberated. Consider a 48-volt bank of L16RE-B ba

Re: [RE-wrenches] Paralleling Multiple Inverter

2012-01-22 Thread Ray Walters
l slots are filled with PV breakers, you're off the hook, at least according to Mike Holt, and my self for the little that matters ;-) Now you have to convince the AHJ, so you might want to show them Mike's book on the subject. Ray Walters On 1/22/2012 2:13 PM, Rich Nicol wrote: My take o

Re: [RE-wrenches] Grounding Separately Derived AC System

2012-01-23 Thread Ray Walters
That's always been my interpretation as well, reinforced at seminars with John Wiles and Bill Brooks. Ray Walters On 1/23/2012 6:13 PM, Dave Palumbo wrote: Regarding NEC Article 250.30 Informational Note #1 // // My interpretation is that a standard net-metered PV system is therefor

Re: [RE-wrenches] Grounding Separately Derived AC System

2012-01-24 Thread Ray Walters
the definition of separately derived system. In the end, I don't believe it matters whether we consider the DC side to be separately derived or not, as 250.30 only applies to AC, and 690 is now fairly clear about bonding and grounding requirements regardless. Ray Walters On 1/24/2012

Re: [RE-wrenches] Apparent power

2012-02-05 Thread Ray Walters
sell some battery amp-hrs at $1/ kwh every once in a while. Ray Walters On 2/4/2012 7:05 PM, b...@midnitesolar.com wrote: Sounds like a voltage source (and sinking) inverter to me. These types can cause current distortion which the UL1741 / IEEE 1547 specs try to prevent. Apparent must

Re: [RE-wrenches] Apparent power

2012-02-06 Thread Ray Walters
Hi Chris; Marco Manglesdorf (on this list) is the man to talk to about that. He is based in the Hawaiian islands; I only had the good fortune to work for him for a few projects. Ray Walters On 2/6/2012 5:30 PM, Comet Systems wrote: Ray, The idea that the utility in an island is seeing an

[RE-wrenches] Tax Credit for New Construction?

2012-02-07 Thread Ray Walters
Hi All; I just had a customer ask if he could take the federal solar credit for his PV system on his newly built off grid home. I always thought you could, but the wording on the IRS form sounded a bit like you couldn't take it for new construction. What's the group's opinio

Re: [RE-wrenches] 110Vac LED resistance to weak grids in developing world

2012-02-09 Thread Ray Walters
buzz from the several LEDs I have in my basement studio. Ray On 2/9/2012 4:54 PM, toddc...@finestplanet.com wrote: i have some personal experience with led light bulbs. i put them outside because the cfl floodlights are very s-l-o-w to warm up to full brightness. 1) leds are still sli

Re: [RE-wrenches] Interstate L-16 vs Trojan L-16REB

2012-02-14 Thread Ray Walters
No, both golf cart batteries and industrial cells get more cycle life per $. Ray On 2/14/2012 1:18 PM, William Miller wrote: Colleagues: Do any of you have experience with Interstate L-16 batteries? Are they a good value? Thanks in advance, William Miller

Re: [RE-wrenches] Design Question re Battery Bank Sizing

2012-02-15 Thread Ray Walters
e fully discharged. I don't really know about the Concordes. Ray On 2/15/2012 10:53 AM, Allan Sindelar wrote: Esteemed fellow Wrenches, We need to size a battery bank for a GTWB just for starting a well pump. The well is on its own meter, so as long as the battery voltage does not cr

Re: [RE-wrenches] Interstate L-16 vs Trojan L-16REB

2012-02-16 Thread Ray Walters
without over paralleling or breaking the off grid spinster budget. Ray Walters On 2/16/2012 6:39 AM, John DeBoever wrote: Wrenches, Drake, Trojan Premium lineL16RE-A, L16RE-B and L16RE-2V are optimized for renewable energy applications. They offer 1,600 cycles @ 50% DOD @ 77F. For details

Re: [RE-wrenches] Marine battery bank switch

2012-10-11 Thread Ray Walters
e old bank to a neighbor, or use it on a separate system. Ray Walters On 10/11/2012 5:51 PM, SunHarvest wrote: Thanks Allan,   I always value your insight. There is a TriMetric on this system but I'm look

Re: [RE-wrenches] Two NEC questions

2012-10-13 Thread Ray Walters
say the attic, it will interrupt the electricity at its source, not at the load. Ray Walters On 10/13/2012 9:12 AM, Rebecca Lundberg wrote: Dear fellow wrenches, Does anyone have suggestions for the 'best' way to keep up with product availability for meeting 690.11 on DC AFCI? I

Re: [RE-wrenches] Off-grid 1nverter replacement for 3 HP

2012-10-15 Thread Ray Walters
n the Outbacks. Yet another thing to consider is changing the load. That saw might work just fine with a 2 Hp motor. Ray On 10/14/2012 6:54 AM, d...@foxfire-energy.com wrote: I like Outback because I can rebuild them on the wall. I'd be eying two VFX3648 (Or VFX7248 is what they used to ca

Re: [RE-wrenches] 500A bussing

2012-10-15 Thread Ray Walters
de of the shunt. Ray Walters On 10/15/2012 9:21 AM, jay peltz wrote: Hi Mac Check out midnight they have exactly what you need Jay Peltz power Sent from my iPad On Oct 15, 2012, at 5:24 AM, mac Lewis <mailto:maclew...@gmail.com>> wrote: Hi Wrenches, I am looking for a >500A DC

Re: [RE-wrenches] Enphase and Romex

2012-10-26 Thread Ray Walters
an other wiring. Ray Walters On 10/26/2012 12:02 PM, benn kilburn wrote: Glenn/Jason, So you wouldn't use romex to feed an exterior outlet on an outside wall, or to any outside lights??? ___ List sponsored by Home Power magazine List

Re: [RE-wrenches] Wattsun Tracker Foundations

2012-10-26 Thread Ray Walters
's sounding like you might be headed a bit far in the over kill direction. Ray On 10/26/2012 1:35 PM, Ryan Harkins wrote: Hey Wrenches, I planning some AZ-225 tracker installs, and I would like to avoid full excavation for slab/pier type and opt for the drilled pier option. The pie

Re: [RE-wrenches] Enphase and Romex

2012-10-26 Thread Ray Walters
So if the Romex is loaded with THHN/THWN (damp/wet rated), and no where does the outer covering of the Romex itself get exposed to the wet location, that should be sufficient? Ray Walters On 10/26/2012 7:45 PM, Glenn Burt wrote: 300.9 Raceways in Wet Locations Above Grade. Where raceways

Re: [RE-wrenches] Two sealed battery questions, please

2012-11-12 Thread Ray Walters
eelings if they don't last very long. A solid load capacity test would tell you a lot more about them. Ray Walters On 11/12/2012 3:55 PM, Allan Sindelar wrote: Wrenches: First question: for a large grid-tied with battery backup system (9.8 kW array, two SB5000s, dual Sunny Islands), we h

Re: [RE-wrenches] Roof flashings on L-feet in high snow load conditions

2012-11-13 Thread Ray Walters
HI Todd; That's very interesting. What roof pitch does that happen? I'm guessing that at a step enough tilt, the frame damage is alleviated? Also on your tall pole mounts what pole design do you use? I've tried telescoping type, and guy wires on tall poles. Ray On 11/1

Re: [RE-wrenches] Roof flashings on L-feet in high snow load conditions

2012-11-13 Thread Ray Walters
Thanks for the pitch info, very helpful. Are you using a heavy wall thickness on the pole? I thought with DP &W we could only go 6 ft out of the ground without increasing the pole size or adding bracing. Ray On 11/13/2012 4:21 PM, toddc...@finestplanet.com wrote: ray, this has be

Re: [RE-wrenches] Protecting/Cleaning un-connected MC Connectors

2012-11-24 Thread Ray Walters
ye opening arc flash. (No gloves, no tinted safety glasses) It ended up becoming an OSHA recordable for the company he worked for. Ray On 11/24/2012 10:11 AM, Glenn Burt wrote: Probably silicon gel would be a better choice. ___ List sponsored by

Re: [RE-wrenches] Fix the Fluorescents: What about LED tubes for late 2012?

2012-12-05 Thread Ray Walters
hand held LED flash light that is as bright as my car headlights (1100 lumens) and I still haven't charged its Li+ battery in 6 months. LEDs are the future amigos. Ray Walters On 12/5/2012 8:33 PM, William Dorsett wrote: In the early days, LED's were rated by the candela and so

Re: [RE-wrenches] Two Load Questions

2012-12-10 Thread Ray Walters
in winter scenario will probably cut the run time down by 80%. I've done that same trick, and the customers loved it, but they moved it in in the summer as it ran too much in the summer in 85 deg weather. Ray Walters On 12/10/2012 9:12 PM, Allan Sindelar wrote: Wrenches, We still t

Re: [RE-wrenches] DC, or not DC, Dat is Da question (Two Load Questions)

2012-12-11 Thread Ray Walters
#x27;s built in low voltage disco keeps the batteries from getting ruined if the charge system is down, but loads stay on. I lived for years with a DC fridge, and my family has no desire to go back. Ray Walters 12/11/2012 12:54 PM, Jason Lerner wrote: Hello Larry, I still install DC fridge/

Re: [RE-wrenches] Small PV system/experiment for kids

2012-12-12 Thread Ray Walters
he kids that day. Less attention, then we skip the wiring, for example. Ray On 12/12/2012 8:39 AM, Stephen Kane wrote: Jason, Similar to Karl's suggestion, we have built a few education systems with a small PV module direct to a 12 VDC bilge/sump pump like the Rule models (with some fus

Re: [RE-wrenches] DC, or not DC, Dat is Da question (Two Load Questions)

2012-12-12 Thread Ray Walters
re. My overall foot print is less than building a new "efficient" home out in the vanishing wilderness. I've tried it all, and that's just where I landed for now. I'm currently working on an off grid PV charging system for a customer's Chevy Volt, though, so I&#x

Re: [RE-wrenches] Single axis tracker

2012-12-15 Thread Ray Walters
company that has been doing tracking right for decades. Ray Walters On 12/15/2012 10:59 AM, Bill Turberville wrote: Does anyone have suggestions for a 50KW single axis tracker system. This is going on top of a berm that does not run east-west

Re: [RE-wrenches] Radian design limitation - am I missing something?

2012-12-17 Thread Ray Walters
of AC coupling as others noted is also a decent option, but when I last looked, it is much more expensive. Charge controllers are much cheaper per watt than inverters for a 48 vdc battery. Ray Walters On 12/17/2012 12:15 PM, William Miller wrote: Sure we'd all like to be able to p

Re: [RE-wrenches] Best elevated ground mount

2012-12-21 Thread Ray Walters
structure. I think combining these will become more common place in the future. Ray Walters On 12/21/2012 7:40 AM, Drake wrote: Another approach that customers have opted for is to build a carport or outbuilding. The money spent toward a rack can be used to make the array location a multi use

Re: [RE-wrenches] Magnum MS 4448 AE issues

2012-12-23 Thread Ray Walters
, but I would imagine it would have a voltage dip on surge too. Perhaps some capacitance might help too? Ray Walters Solarray, Inc. On 12/23/2012 8:45 AM, Howie Michaelson wrote: Hi All, I am trying to help my brother-in-law figure out if he can continue using his Magnum MS 4448 AE in his

Re: [RE-wrenches] Tying a ground mount to sandstone slab

2012-12-23 Thread Ray Walters
e anchors if you wanted to get anal. http://www.northerntool.com/shop/tools/product_120532_120532 Ray On 12/23/2012 10:03 AM, Mac Lewis wrote: Hi Wrenches, I am working on a project right now where we need to figure out how to put an 8kW ground mount on a property that is covered with a sandston

Re: [RE-wrenches] Fridge recommendations?

2013-01-10 Thread Ray Walters
I've had clients freeze water outside for years and bring the ice (in gallon jugs) in to the fridge. It cuts the run time by at least half and is free. I've also done the chest style freezer conversion to fridge, but people don't like that as much. Its hard to use the space.

Re: [RE-wrenches] Best racking systems (was Awkward Mid-clamps & jigs for installing or removing modules?)

2013-01-18 Thread Ray Walters
f the rail, it acts as a decent cable tray. I've used Haticon and it has some advantages, but also its own problems: their clamps are not the greatest. Ray Walters Solarray, Inc. On 1/18/2013 3:04 PM, August Goers wrote: All - This thread brought up a question I've been mulling o

Re: [RE-wrenches] Awkward Mid-clamps & jigs for installing or, removing modules?

2013-01-18 Thread Ray Walters
Hi Hilton; Can you share any Pics? Sounds just like what I was thinking of making. Ray Walters On 1/18/2013 3:40 PM, Hilton Dier III wrote: I made a pair of jigs out of some two foot lengths of 20-80 (That 1" square aluminum extrusion with bolt slots on each side) and some unequal-leg

Re: [RE-wrenches] PV permitting standards

2013-01-20 Thread Ray Walters
, but that was about it, for that little corner of the still wild west. Ray On 1/20/2013 7:51 AM, Dave Palumbo wrote: Marco, Here in Vermont no schematic is required for residential PV system installations. There is a simple CPG process (Certificate of Public Good, which is automatically

Re: [RE-wrenches] 24V Module Query

2013-01-24 Thread Ray Walters
PV you can throw at an off grid project these days for $10k. It almost makes messing around with the old modules a waste of time. Perhaps the solution might be to remove old arrays for customers wanting to really up size, and then reuse the old modules for small systems? Ray On 1/24/2013 12:3

Re: [RE-wrenches] 24V Module Query

2013-01-24 Thread Ray Walters
Blue Sky's 1524 and 3024 work with 60 cell mods, and have 12 or 24 v output. I have a several 3048s that have been in service for over 12 years, no problems. Ray On 1/24/2013 3:07 PM, Allan Sindelar wrote: Larry, Yes, but isn't it 12V-only output? When I called Rick Cullen to ask

Re: [RE-wrenches] 24V Module Query

2013-01-24 Thread Ray Walters
Hi John; Would we not need an MPPT controller, just a regular PWM type, then?  That might be a solution for these democracy arrays. Ray On 1/24/2013 3:16 PM, John Berdner wrote

Re: [RE-wrenches] Husqvarna 5500 and VFX3524 Compatibility

2013-01-27 Thread Ray Walters
or doesn't have full output at 120 v, so you need a transformer to get a balanced full output from it. Maxing out one leg, while the other leg is unloaded will eventually cause uneven wear of the generator. Ray Walters On 1/27/2013 4:20 PM, toddc...@finestplanet.com wrote: just curious...

Re: [RE-wrenches] generator suggestions

2013-01-29 Thread Ray Walters
Those look interesting, especially the 20 Kw unit that is 1800 rpm. How's auto start, is it two wire? Does it have a no load draw for its electronics like the other newer standby generators? And finally does the warranty still apply for off grid use? Thanks, Ray Walters What On 1/29/2

Re: [RE-wrenches] generator suggestions

2013-01-29 Thread Ray Walters
I just found Generac's Off grid model 6 Kw. I know I've heard nothing but $%& about Generac, but this unit appears to actually be designed specifically for off grid, and has a special oil cooling system and runs at 2600 rpm. Anybody dare try one?

Re: [RE-wrenches] generator suggestions

2013-01-30 Thread Ray Walters
one. Kohler used to make a 6.5 Kw that fit the one inverter household fairly well. Ray Walters THeOn 1/30/2013 8:55 AM, Larry Crutcher, Starlight Solar Power Systems wrote: Randy, I concur, the Cummins/Onan generators are built well and are reliable. They provide a 1 year, 1000 hour warranty fo

Re: [RE-wrenches] generator suggestions

2013-01-30 Thread Ray Walters
tronics to go bad either. Ray Walters On 1/30/2013 3:02 PM, penobscotso...@midmaine.com wrote: From an environmental standpoint I would always recommend propane over diesel because of spillage and diesel fumes. I believe propane is much cleaner burning, although likely the CO2 is probab

Re: [RE-wrenches] Husqvarna 5500 and VFX3524 Compatibility question

2013-01-31 Thread Ray Walters
tely an option, but last time I used one, they were not UL listed or set up to wire in a code compliant manor. Ray Walters On 1/31/2013 3:13 PM, Allan Sindelar wrote: William, Yes, that's my understanding. Outback acknowledged this to me years ago. Allan *Allan Sindelar* _Allan@positiveen

Re: [RE-wrenches] Wire sizing calculator online

2013-02-04 Thread Ray Walters
with current calculations that corresponded to NEC 2011, alas that computer was taken, before I ever backed it up.  Maybe I should take another stab at it.  I'll incorporate your metric info too.  I guess this is what they call "open source" development.

[RE-wrenches] Multiple wires on Breakers

2013-02-04 Thread Ray Walters
type breakers (like Outbacks) can have multiple lugs on the same stud, or use a double barrel lug. Thanks for your help, Ray Walters ___ List sponsored by Home Power magazine List Address: RE-wrenches@lists.re-wrenches.org Options & setti

Re: [RE-wrenches] Multiple wires on Breakers

2013-02-04 Thread Ray Walters
there that might allow double lugging, or other types of splices besides uninsulated ILSCOs? For larger wires, I've used an insulated piercing type tap, but I haven't seen those for small ga. wires like for adding a lightning suppressor. Ray On 2/4/2013 4:59 PM, Glenn Burt wrote:

Re: [RE-wrenches] getting PV modules up to the roof

2013-02-07 Thread Ray Walters
Several types of lifts are available at rental yards. We've used a hand crank type air conditioner lift to move 8 modules up at a time. For anything over 10 modules, its really a good idea to use something besides a man on a ladder, especially with today's larger modules. -- R.Ray Walters CT

Re: [RE-wrenches] Corrugated roofing mounts

2013-02-18 Thread Ray Walters
I've got a project right now on a steel roof. I was just at a trade show last week, so I got to look at the latest gizmo from S5. I didn't like it at all, it didn't go into the valleys like the old mount, but drilled 4 holes into the side of the ridge, and just counted on the roofing to hold th

Re: [RE-wrenches] Corrugated roofing mounts

2013-02-18 Thread Ray Walters
or 808 269-7491 On 2/18/2013 11:08 AM, William Miller wrote: Ray: We use the Simpson 1/4 by X" "Strong Drive" (SDS series). We get them in the hot dip galvanize version. They are readily available locally. I think building officials like the Simpson name on structural produ

Re: [RE-wrenches] Lithium batteries

2013-02-20 Thread Ray Walters
I'd try a set with a few adventurous customers, but the price needs to be really good for Beta testing. Once you get a couple of years of proof of concept, and work out the charging details, etc. then your friend could set the price higher. Its all about amp hours and cycle life. If he can p

Re: [RE-wrenches] Electric car chargers

2013-02-22 Thread Ray Walters
Hi William: I'm working on an off grid charging station for a Chevy Volt. I decided to stick with the onboard 120 VAC charger, as the slower charge rates are more efficient for both the house and vehicle batteries. Its the old Puekert's # issue: the faster the charge or discharge rate, the

Re: [RE-wrenches] Electric car chargers

2013-02-22 Thread Ray Walters
http://nationalcarcharging.com/downloads/ has several models of 240 vac chargers with full spec sheets. I just met them at a trade show. R.Ray Walters CTO, Solarray, Inc Nabcep Certified, Licensed Contractor 808 269-7491 On 2/22/2013 5:29 PM, William Miller wrote: Friends: I would not both

Re: [RE-wrenches] GJ series breakers 250A 250vdc

2013-02-26 Thread Ray Walters
HI Jeremy, Bob; That's the little strap that would slice you open if you weren't careful. That's a very hard box to work in just with one inverter. My recommendation would be to switch that box out for dual inverters. Use Outback's Flex 500, or Midnite's Notagutter. You're trying to save t

Re: [RE-wrenches] DC generators

2013-03-06 Thread Ray Walters
I never recommend trying to fully charge with a generator anyway: its too fuel inefficient. A good 4 hour bulk charge from 50% back to 80% SOC, and then hope the sun shines again. I usually set the voltage on the high side (they usually run the it in the winter), and program the run time to 4

Re: [RE-wrenches] Conductor Sizing for Supply Side Connection

2013-03-09 Thread Ray Walters
HI Chris; Just to be clear, the cables are not going to fail just because they aren't code compliant; unless you meant they would fail an inspection. I've included a picture of my own service rated at 150 amps. Using table 310.15(B)7 (which I believe is the correct table for sizing the serv

[RE-wrenches] Reliable Cheap Modsine Inverter

2013-03-13 Thread Ray Walters
Hi Guys; I have a project that will need multiple small battery based inverters. Each one will only be running a 100 w max. computer power supply, so there are no significant surges, and modsine will be fine (most small UPS systems only put out modsine) Avg load will be 20 watts. I know the

Re: [RE-wrenches] Reliable Cheap Modsine Inverter

2013-03-13 Thread Ray Walters
R.Ray Walters CTO, Solarray, Inc Nabcep Certified, Licensed Contractor 808 269-7491 On 3/13/2013 10:27 AM, Dan Fink wrote: Ray; Keep in mind that with truck stop inverters, everything *must* be plugged into the front 120vac outlets on the inverter. You can use a power strip, but can NOT run

Re: [RE-wrenches] Reliable Cheap Modsine Inverter

2013-03-13 Thread Ray Walters
e and of course many of the Morningstar units. Thank you, Maverick Maverick Brown BSEET, NABCEP Certified Solar PV Installer ® President & CEO Maverick Solar Enterprises, Inc. Office: 512-919-4493 Cell:512-460-9825 Sent from my HondaJet! On Mar 13, 2013, at 11:01 AM, Ray Walter

Re: [RE-wrenches] Reliable Cheap Modsine Inverter

2013-03-13 Thread Ray Walters
That looks great Eric; thanks for sharing.  For this particular market (under 1000 watt inverter) UL/ ETL listing is just not an issue.  As soon as we're going for a full on code compliant house system, complete with Finicky AHJ, we're looking at Magnum or Outback

Re: [RE-wrenches] Metal shingles

2013-03-20 Thread Ray Walters
Very interesting, as I'm going out on my first metal shingle roof tomorrow morning. We were going to use a regular Soladeck. I'll let you know how it goes. I'm thinking I can trim it with a tin snips(famous last words?) R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Lic

Re: [RE-wrenches] Metal shingles

2013-03-21 Thread Ray Walters
How is this roof type for flashing? Do you just cut it with a tin snips? My project only entails replacing an unflashed conduit penetration with a Soladeck, so I'm hoping it won't be too bad. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Des

Re: [RE-wrenches] Metal shingles

2013-03-21 Thread Ray Walters
Szumlanski <mailto:ja...@fafcosolar.com>> wrote: Tin snips does the trick. I have a guy with 20+ years of roof experience that's a craftsman with snips. It's easy to butcher it if you let a junior guy do it. *Jason Szumlanski*// /Fafco Solar/ On Thu, Mar 21, 2013 at 11

Re: [RE-wrenches] P1 micro performance

2013-03-24 Thread Ray Walters
Hear, Hear, Carl. That has also always been my experience as well. In my off grid work, reliability trumps budget, and I almost always over size charge controllers, relays, inverters, fuse holders, etc. Most failures seem to be related to pushing the design limits of the equipment. I spent t

Re: [RE-wrenches] diesel vs. solar

2013-03-25 Thread Ray Walters
Also, Windy Dankoff's old spread sheet that I adapted calculates generator run time per week, and Maui SOlar software does a good job of calculating generator hours per year. I've used Homer and found it to be pretty far off from off grid reality. Any off grid application is going to benefit fr

Re: [RE-wrenches] Battery Terminal Connections (WAS GSCM-mini with Honda EM5000SX)

2013-04-01 Thread Ray Walters
I've never seen battery connections come loose with thermal activity, as long as they had a regular split lock washer on. I've gone back on our own work that is over 13 years old, and all is still tight. As Allan noted, I have seen plenty of failures due to untightened, and improperly crimped

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-05 Thread Ray Walters
I just finished a rewire and we kept the Ananda power center, Allan :-) Back when we used class T fuses more they were always over sized relative to Heinemann breakers. 400 amp class T fuse = 250 amp breaker= 4/0 cable 200 amp class T fuse = 175 amp breaker= 2/0 cable I still think class T fuse

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-06 Thread Ray Walters
he industry progresses towards other battery chemistries, we will see more integrated OCPDs that are only found on kid's toys today. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 4/6/2013 8:29 AM, Phil Underc

[RE-wrenches] Inverter Ramp times

2013-04-08 Thread Ray Walters
Fellow Wrenches; I am consulting on a larger project out of country, and the utility is (as usual) concerned with disturbances to the grid from the variations in solar output. I know that most of the latest utility scale inverters have some ability to control the rate that power ramps up and

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-08 Thread Ray Walters
or battery systems with multiple strings of batteries. 2011 NEC 240.21(H) allows overcurrent protection to be installed as close as practical to battery terminals - even in classified locations. Kent Osterberg Blue Mountain Solar, Inc. www.bluemountainsolar.com On 4/6/2013 7:29 AM, Phil Undercuf

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-09 Thread Ray Walters
Chris Freitas is my hero; that was true wrenching, even better that his mad scientist's experiment is still relevant 20 years later. Here's a link to the full article I stumbled on to last night: http://www.ibiblio.org/london/alternative-energy/homepower-magazine/archives/27/27p26.txt Very co

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-09 Thread Ray Walters
Hey Bob; Can you share that AIC vs Voltage chart? Thanks, R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 4/9/2013 1:46 PM, boB wrote: Those 250 amp and 175 amp breakers we have used for many many years now hav

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-15 Thread Ray Walters
Hi August; 250.162(A) says "operating at greater than 50 v", which a 48 v nominal system operates most of the time at over 50 v, at least when solar charging and/or selling back. We used to get dinged many years ago for using breakers rated at 50v dc on 48 v systems. John Wiles used to insist

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-16 Thread Ray Walters
Hi Drake; Read down a bit more and 250.166(C) and (D) limit the size of the GEC to #4 or #6 max., depending on what electrode is used. This used to not be the case, and systems in the 90s had 4/0 cable to a 5/8" electrode: which just like your 1/2" pipe example was absolutely ridiculous. R.R

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-16 Thread Ray Walters
s one of the exceptions. R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 4/16/2013 1:06 PM, Garrison Riegel wrote: Hi Ray and All, 250.166 says the GEC must be sized as specified in (A) Not smaller than the ne

Re: [RE-wrenches] Fuse sizing in battery circuits

2013-04-17 Thread Ray Walters
gh) R.Ray Walters CTO, Solarray, Inc Nabcep Certified PV Installer, Licensed Master Electrician Solar Design Engineer 303 505-8760 On 4/17/2013 7:44 AM, Garrison Riegel wrote: Hi Ray, Not saying he was right, but it was explained to me by an inspector that the pipe electrode mentioned in 2

Re: [RE-wrenches] Outback wave form

2013-04-17 Thread Ray Walters
The old 50uF cap trick worked on Trace SW Inverters as well to run other Hi Efficiency washers. I thought it was the zero crossing issue, but what you're showing for PF makes more sense. I knew the caps worked, I just didn't fully understand why. Thanks, Larry. R.Ray Walters CTO, Solarray,

Re: [RE-wrenches] ground mount options?

2013-04-18 Thread Ray Walters
I have to mention that Schletter has not been very responsive to projects that are less than a MW these days. Nothing worse that promising a customer something, only to find out you can't even get a price on it. Meanwhile an outfit that WILL return your calls and has a good engineering staff

Re: [RE-wrenches] torque screwdrivers

2013-04-22 Thread Ray Walters
We've used them before, just check the in-lb ratings of the connectors you'll use them on. Ours went to 36in-lb, and for more, we just used our torque wrench. I'm now using powered screw drivers with torque settings, and then do a final check with the wrench. http://www.milwaukeetool.com/powe

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