I've got to ask: Are none of the lugs on these Chinese inverters approved for fine strand cable?  I just have not had a problem with that, but I've mostly used Magnum, Midnite, and Outback equipment over the years.   What were the lugs on the old Trace DC 250 boxes?  Were they fine strand rated?  They sure were tough to get 4/0 into, as William mentioned.

Ray
Remote Solar

On 9/3/2025 12:57 PM, Kent via RE-wrenches wrote:

William,

If the only reason the ferrule wouldn't fit after using the hex crimper was the ridge left where the dies meet, you could rotate the cable 120 degrees and crimp the ferrule again.

I doubt that the indenter crimper will do a decent job with large ferrules.

I do like your thin piece of copper solution. Not UL approved but I dare say wrench approved.

Kent Osterberg
Blue Mountain Solar


On 9/2/2025 8:55 PM, William Miller via RE-wrenches wrote:

Friends:

Thank you for all of your input on this question.  I feel it only right I report back how this turned out

I tried a crimper like this:


It left a jagged ridge on both sides of the ferrule where the dies met.

The crimper below was suggested but I have not tried it:


This was suggested but I have not tried it either:


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