Looks like a lot of unknowns.  Another head-spinning idea.....One method to my wanting to use the FM80 might be to set a LBCO voltage too high just to simulate a shutdown, have a fluke on the battery bus and another on the aux output, load the battery to drop battery voltage.  When to aux activates read the battery voltage at the bus and the FM80 voltage at the display Fluke using minimum-volt recording, if there is a difference I would use that difference to set the aux LBCO.

Bill

Feather River Solar Electric

Bill Battagin, owner
4291 Nelson St. (Shipping)
5575 Genesee Rd. (USPS, UPS)
Taylorsville, CA  95983
530-284-7849, 258-1641(cell)
CA. C10 Lic # 874049
Solar Powered since 1982
Home of the Sunny Side Up

On 1/7/2025 6:28 AM, jay via RE-wrenches wrote:
Hi Mac,

yeah its confusing.

As far as I know, the fndc only controls the FNDC functions.  its own internal AUX, and AGS % which you can control through the inverter relay or the FNDC relay.

All the other AUX relay functions are controlled by the device the AUX is in.

But I could be mistaken

jay




On Jan 7, 2025, at 7:20 AM, Mac Lewis via RE-wrenches <re-wrenches@lists.re-wrenches.org> wrote:

Hi Jay,

Adding some nuance here, and I could be mistaken about all of the functions that get taken over by the FNDC voltage.

When you calibrate the FNDC, it "shows" the voltage on the Mate as the FNDC voltage if there is an FNDC in the system.   I also believe that it defaults to the FNDC voltage for some logic operations like AGS voltage starting etc.  I am not certain that LBCO uses the inverter voltage or the FNDC voltage, probably the inverter voltage.  I assume that all Mate operations default to FNDC voltage.  I would also assume that the aux relay will rely on the charge controller voltmeter driving the relay.

One way to detect calibration issues is looking at the device status pages on Optics.  Each device will show a voltage and that will correspond to the device.  If something looks very different, it may be worth calibrating.  I have found most of the devices need calibrating at some point, charge controllers, inverters and the fndc.

There are certainly voltmeters on each device, but I think some of the logic is affected by uncalibrated FNDC and I have found it very helpful to calibrate it carefully if I'm installing Lithium.  Certainly, your SOC calculation needs a calibrated FNDC.



On Tue, Jan 7, 2025 at 6:58 AM Jay via RE-wrenches <re-wrenches@lists.re-wrenches.org> wrote:

    Hi Mac

    I’m
    Going to disagree. The FNDC only provides its voltage it doesn’t
    populate to the other devices.
    You still have to set the inverter and CC separately, a poor design.

    Depends on which mate you’ve got where the fndc voltage is located.


    One reason I don’t like the CC voltage for aux control is that it
    gets off while higher charging due to VD. And with lithium which
    spend almost no time at lower absorb amps, it could effect the
    actual end volts.


    And for whatever reason I have definitely had CC accuracy wander
    over time. IE the voltage calibration gets off for some reason.

    Depending on the exact lithium, might not be a problem, some have
    wider upper limit than others.
    Jay





    On Jan 7, 2025, at 3:47 AM, Mac Lewis via RE-wrenches
    <re-wrenches@lists.re-wrenches.org> wrote:

    
    Hi Bill,

    Do you have a flexnet in the system?

    I assume that it wouldn't matter if the FM80 is calibrated but
    you will want the flexnet perfectly calibrated if you are using
    Lithium.  It's a very annoying but worthwhile process.  Don't
    drop the little nuts.

    Here is a paper on the procedure:

    
https://www.outbackpower.com/downloads/documents/appnotes/fndc_field_cal_app_note.pdf

    The flexnet acts as a master voltage device so the system will
    default its voltage readings to the flexnet voltmeter. I'm not
    sure if the aux function of the FM80 uses the FM80's voltage or
    the flexnet voltage to drive the relay, but this could explain
    the issue.

    Good luck!

    On Mon, Jan 6, 2025 at 10:51 PM Bill Battagin via RE-wrenches
    <re-wrenches@lists.re-wrenches.org> wrote:

        Hey Mac,

                    I've tried to calibrate the voltage displayed on
        the Mate with the Fluke on the battery bus bars but it
        doesn't seem to take after the adjustment in "calibrate". 
        But The Flexmax 80 does calibrate perfectly to the actual
        battery voltage and its in the FM80 aux landing that I'm
        using for this go-around to shut down the inverter to save
        the batteries.

                    'Manually' meaning.....?

        Thanks,

        Bill

        Feather River Solar Electric
        Bill Battagin, owner
        4291 Nelson St. (Shipping)
        5575 Genesee Rd. (USPS, UPS)
        Taylorsville, CA  95983
        530-284-7849, 258-1641(cell)
        CA. C10 Lic # 874049
        Solar Powered since 1982
        Home of the Sunny Side Up

        On 1/2/2025 5:53 PM, Mac Lewis via RE-wrenches wrote:
        Hi Bill,

        Are all your voltages calibrated?  Mate, Flexmax, FM80?
        Where are you reading the voltages?

        Does it work OK manually?



        On Thu, Jan 2, 2025 at 12:08 PM Jay via RE-wrenches
        <re-wrenches@lists.re-wrenches.org> wrote:

            Simpliphy has a very high voltage LVD.
            And the older OB can’t be programmed to those voltages



            On Jan 2, 2025, at 10:04 AM, Tyrone Houck via
            RE-wrenches <re-wrenches@lists.re-wrenches.org> wrote:

            
            Forgive my ignorance but why won't the vfx lbco work
            for lithium?



            On Thu, Jan 2, 2025, 8:19 AM Bill Battagin via
            RE-wrenches <re-wrenches@lists.re-wrenches.org> wrote:

                I am trying to use the "low battery disconnect" in
                aux mode in a newly
                installed OB FM80 CC for Li battery low voltage
                protection. I can't use
                the 19 year old OB VFX inverters for obvious
                reasons. The plan is to run
                the 12 volt output from the aux output to a NC
                relay to open it at 50
                VDC of the bank of SimpliPhi 3.8M batteries. 50
                VDC is SimpliPhi's
                recommendation for LVD. The "output" of the relay
                would be connected to
                the VFX's  ON-OFF landings of that little green
                terminal block in the AC
                side of the inverter and just act as a simple
                switch for the inverter to
                turn it off to save the batteries.

                             I'm using one of my newer FM80's as a
                test run and have
                programmed the voltages in  Low Battery Disconnect
                mode and then put it
                in auto mode.  However, as the CC goes below the
                voltage set point, the
                AUX output does not turn on (time set for 5
                seconds), as evidence in the
                CC's home screen and by checking for 12V at the
                AUX terminal block.

                             Any ideas of what I'm missing here to
                make this work? I
                know the other solution, thousands of $$ for new
                inverters which would
                be great but these folks have already invested
                quite a chuck on array
                replacement and charge controllers.

                Thanks for any experience with this.

                Bill

                Feather River Solar Electric
                Bill Battagin, owner
                4291 Nelson St. (Shipping)
                5575 Genesee Rd
                
<https://www.google.com/maps/search/5575+Genesee+Rd?entry=gmail&source=g>.
                (USPS, UPS)
                Taylorsville, CA  95983
                530-284-7849, 258-1641(cell)
                CA. C10 Lic # 874049
                Solar Powered since 1982
                Home of the Sunny Side Up


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