Sorry, just noticed the photo, great idea!

On Thu, Apr 14, 2022 at 12:58 PM Kirk Herander <kirkh@vermont.solar> wrote:

> Thanks, I'd love to see some photos if you have them online somewhere. I
> was impressed by your multi-breaker bypass interlock. Too bad no OEM can
> think it through like that.
>
> On Thu, Apr 14, 2022 at 12:51 PM William Miller via RE-wrenches <
> re-wrenches@lists.re-wrenches.org> wrote:
>
>> Kirk:
>>
>>
>>
>> I feel your pain.  This is a big problem that we discovered with the
>> first GSLC we installed.  We ordered it prewired and it was a mess.  We
>> broke the tab off of one of the AC breakers by too much wire stress.  We
>> had to come up with a work-around for this problem.  I will describe it
>> below in hopes you find some use for this procedure.
>>
>>
>>
>> You can skip installing AC breakers in the GSLC and that frees up a lot
>> of room.  To make this work you need to supply an outboard breaker panel
>> for Generator fed circuits and another for Inverter fed circuits.  The AC
>> leads run straight through the GSLC without landing.  You can remove all of
>> the AC buss bars.
>>
>>
>>
>> If you want bypass capabilities you need to provide for this in the
>> inverter fed-panel.  Most breaker manufacturers provide interlocks for two
>> breakers.  If you want more interlock capabilities you need to make a
>> custom interlock.  Let me know if you want more information on that process.
>>
>>
>>
>> For the PV leads, we cut off the bottom tab that holds the dead front and
>> replace it with a hinge.  We lower the dead-front for wiring.  The PV leads
>> all come up the back of the dead-front and hinge at the bottom.  See
>> attached photo.
>>
>>
>>
>> I hope this information helps.  The Radian is a good product in my
>> opinion and it is worth the effort to get around the limitation.
>>
>>
>>
>> William Miller
>>
>>
>>
>> Miller Solar
>>
>> 17395 Oak Road, Atascadero, CA 93422
>>
>> 805-438-5600
>>
>> www.millersolar.com
>>
>> CA Lic. 773985
>>
>>
>>
>>
>>
>> *From:* RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On
>> Behalf Of *Kirk Herander via RE-wrenches
>> *Sent:* Thursday, April 14, 2022 8:30 AM
>> *To:* RE-wrenches
>> *Cc:* Kirk Herander
>> *Subject:* Re: [RE-wrenches] Sol-Ark install
>>
>>
>>
>> I feel the same way about the Outback Radian GSLC box, once it's fully
>> wired there's no room whatsoever, and sometimes you have to remove
>> breakers and layers of wiring to re-access things for debug. Don't know how
>> it meets code and ETL approval  for wire space.
>>
>> On Thu, Apr 14, 2022 at 11:20 AM Jason Szumlanski via RE-wrenches <
>> re-wrenches@lists.re-wrenches.org> wrote:
>>
>> This problem is not limited to one manufacturer. One example is the
>> Enphase smart controller. While the small holes are big enough for #6
>> ground and neutral, you have to strip the wires perfectly and have the hand
>> of a heart surgeon to get them in there. And conduit entry is a royal pain
>> because the enclosure is tapered on the bottom and sides.
>>
>>
>>
>> Fortunately, all of these manufacturers seem to be making strides to make
>> the roof installation easier. A little more attention to the electrical
>> enclosures would be appreciated.
>>
>>
>>
>> Jason Szumlanski
>>
>>
>>
>>
>>
>> On Thu, Apr 14, 2022, 10:30 AM Dana Orzel via RE-wrenches <
>> re-wrenches@lists.re-wrenches.org> wrote:
>>
>> We have done one Solark installation & I was shocked as to the lack of
>> ground wire landing terminals & space. We added a 12126 metal box below to
>> ease the # of entrances to two 11/4”.
>>
>>  I jumpered a # 8 to a second ground bar to allow for additional landing
>> locations. I called Solark to question this & the response to the question
>> was “yeah we have heard this from other installers “.
>> End of call.
>>
>> Dana Orzel
>>
>> C: 208.721.7003
>>
>> E- d...@solarwork.com
>>
>>
>>
>> On Apr 13, 2022, at 8:21 PM, Maverick Brown via RE-wrenches <
>> re-wrenches@lists.re-wrenches.org> wrote:
>>
>> Ron
>>
>>
>>
>> The Sol-Ark has two MPPT channels and has two separate landing spots for
>> each MPPT channels. Each landing pair needs matching strings. 8 AWG wire
>> barely fits so the Sol-Ark PV terminals so they may only be rated for
>> 10AWG.
>>
>>
>>
>> I’m assuming you have a ground array  The most common stringing method
>> would be to use a trench with conduit and THHN wire. You could also sleeve
>> a direct-burial cable into the ground.  Calculate the voltage drop over the
>> distance to make sure 10AWG is adequate. If not, then make a junction, like
>> a MidNite or Outback combiner or an IMO switch at the array to get up the
>> right wire size, with an added MidNite Surge Protector or EMP shield
>> device. If it’s a long distance (larger wire size), add another combiner at
>> the inverter building entrance to get back to 10 AWG.
>>
>>
>>
>> https://practicalpreppers.com/product/imo-4-pole-16-amp-dc-disconnect/
>>
>>
>>
>> Also, The Sol-Ark sizing guide helps with string calculations.
>>
>>
>>
>> https://www.sol-ark.com/solar-panel-sizing/SolarPanelSizing.html
>>
>>
>>
>> Contact me off list with additional questions.
>>
>>
>>
>>
>>
>> Maverick Brown
>> Off-Grid Solar Commander since 2006
>> *Maverick Solar Enterprises, Inc.*
>>
>> * • Solar Commander Remote Power*
>>
>>
>> * • SunFlow Systems Cathodic Protection *maver...@mavericksolar.com
>> 512-460-9825
>>
>>
>>
>>
>>
>> On Apr 12, 2022, at 9:42 PM, Ron Young via RE-wrenches <
>> re-wrenches@lists.re-wrenches.org> wrote:
>>
>> Hi Wrenches, trying to wrap my head around a first time Sol-Ark
>> install. Because the max DC voltage is 500v at 18a  and the PV I’m using is
>> 40v DC each I will have to create three strings each 480v. What would be
>> the best choice for a home run wire? I’ve always used smaller strings with
>> micro inverters, a combiner at the array and a single Teck home run cable
>> but the string inverter presents a different scenario and it looks like
>> I’ll need to use three home run cables, one for each string.
>>
>>
>>
>> Ron Young
>>
>>
>>
>> earthRight Products - Solareagle.com
>> Alternative Energy Solutions ~ Renewable Energy Products
>>
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>> --
>>
>> *Kirk Herander / **kirkh@vermont.solar <kirkh@vermont.solar>*
>>
>> *Owner|Principal, VT Solar, LLC*
>>
>> *Celebrating our 31st Anniversary 1991-2022!!*
>>
>> *www.vermont.solar*
>> <https://nam02.safelinks.protection.outlook.com/?url=www.vermontsolarnow.com&data=02%7C01%7C%7C9f0330d75a244870112408d685311841%7C84df9e7fe9f640afb435aaaaaaaaaaaa%7C1%7C0%7C636842843233477645&sdata=0NjyuKeQbEK6245SNnk8X4XnP9Q%2B%2BqtvcALkdDghvk4%3D&reserved=0>
>>
>> dba Vermont Solar Engineering
>>
>> 802.863.1202
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>
> --
>
> *Kirk Herander / **kirkh@vermont.solar <kirkh@vermont.solar>*
>
> *Owner|Principal, VT Solar, LLC*
>
> *Celebrating our 31st Anniversary 1991-2022!!*
>
> *www.vermont.solar*
> <https://nam02.safelinks.protection.outlook.com/?url=www.vermontsolarnow.com&data=02%7C01%7C%7C9f0330d75a244870112408d685311841%7C84df9e7fe9f640afb435aaaaaaaaaaaa%7C1%7C0%7C636842843233477645&sdata=0NjyuKeQbEK6245SNnk8X4XnP9Q%2B%2BqtvcALkdDghvk4%3D&reserved=0>
>
> dba Vermont Solar Engineering
>
> 802.863.1202
>


-- 

*Kirk Herander / **kirkh@vermont.solar <kirkh@vermont.solar>*

*Owner|Principal, VT Solar, LLC*

*Celebrating our 31st Anniversary 1991-2022!!*

*www.vermont.solar*
<https://nam02.safelinks.protection.outlook.com/?url=www.vermontsolarnow.com&data=02%7C01%7C%7C9f0330d75a244870112408d685311841%7C84df9e7fe9f640afb435aaaaaaaaaaaa%7C1%7C0%7C636842843233477645&sdata=0NjyuKeQbEK6245SNnk8X4XnP9Q%2B%2BqtvcALkdDghvk4%3D&reserved=0>

dba Vermont Solar Engineering

802.863.1202
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