I've seen several instances with AGMs, where a dead cell overheated and blew the top of the case off the battery.  Looked pretty bad, but I wasn't there when they blew.  I think the prevention is to regularly check separate battery voltages to identify weak or dying cells before they blow.   8 years on Dekas that are losing capacity is probably getting close to time to replace.

Ray Walters
Remote Solar
303 505-8760

On 7/31/18 2:14 PM, Ken Schaal wrote:
And thank you Steve for reminding folks of all those nasty effects of outgassing hydrogen..I figured someone would, necessarily. These are sealed AGM, which I realize is not a guarantee of no hydrogen , but certainly not a constant hazzard. ALSO.. .these are large spaces...full length of house crawl  and frequently used garage. I tend to worry a bit more about my own bank of 4 250 AH ea. AGM, in a battery box of fiber cement board, under the inverter...no choice. In my case tho, it's in a 12' sq.basement , 6 steps down from the sunroom, and there is no door. So plenty of ventilation. ... What kinds of problems have wrenches had with AGM failure leading to significant outgassing? ? My Deka batteries are about 8 years old and are losing capacity, so looking to replace at some point....there have been a couple events over those years when they got a good workout, but not to the point of abuse. Generator when needed, 3.4 kw pv array, good sun.
Thanks, ken



On Tue, Jul 31, 2018, 1:57 PM Steve Higgins <st...@surrette.com <mailto:st...@surrette.com>> wrote:

    Hello Wrenches...

    Since Ken brought it up....

    Inverters are the most common of the ignition sources, with loose
    connections being a close second...  Inside each inverter/charger
    is a transfer relay, this relay when it transfers to or from grid
    will spark.  This sparking action can cause Hydrogen gas to ignite.

    If there is over 1% by volume of hydrogen gas in the room, cubby
    or where ever this is installed the relay arching can cause the
    hydrogen to ignite.

    This will flame out, much like lighting gunpowder, or gasoline
    fumes.   The flame will follow the hydrogen back to the source
    (The battery) and once it gets inside the battery it will find
    compression, as the hydrogen ignites inside the battery that
    compression can/will cause the battery top to blow off...

    Here are some examples of what it looks like when you have a
    hydrogen Ignition...
    
https://drive.google.com/drive/folders/17H274ArR99FejHqCurn_9-hgJDSegPOv?usp=sharing.

    The number one way to prevent this is to put enough air flow thru
    the room to remove the hydrogen gas before it can ignite.

    Also Hydrogen gas is very corrosive... I still don't know why
    people install inverter/charge controller right above battery
    banks,  I've seen charge controllers installed right above the
    battery bank that any non-conformal coated connection was corroded
    due to hydrogen gasses.

    I've found that it's always best to enclose any battery bank in
    some box and at the highest point in the box put in a fan to
    remove the hydrogen from the box when the battery voltage gets
    above 2.25vpc/13.4v/26.8v/54v.

    This is a pretty good article on calculating gassing from a
    battery bank.

    
http://giantbatteryco.com/GLOSSARY/Calculate.Industrial.Battery.Hydrogen.Gas.Emission.html






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    On Tue, Jul 31, 2018 at 9:18 AM Ken Schaal
    <k...@commonwealthsolar.com <mailto:k...@commonwealthsolar.com>> wrote:

        I have a set of AGM's installed near the inverter, on a roll
        out dolly, under the landing, up 5 steps from the garage to
        the 1st fl..
        Another set of AGM's in a 4-5' crawl space.  Was a bit of a
        tussle last year to replace those four, but then I was 72 with
        achy knees.  8 ' from access door to batteries. White,
        reinforced vapor barrier  closed crawl space. No ignition
        source like water heater.

        Inverter mounted high on wall adjoining batteries.
        SCP in kitchen for info.
        Ken Schaal
        Commonwealthsolar.com


        On Tue, Jul 31, 2018, 10:21 AM Chris Schaefer
        <ch...@solarandwindfx.com <mailto:ch...@solarandwindfx.com>>
        wrote:

            Jerry,

            Attached is a picture of a battery box made out of red oak
            that houses a set of twelve Surrette Rolls 4ks25
            underneath the clients stair landing. The inverter system
            is just off to the left and is in the "game" room. Thus
            the client wanted the battery box to resemble a piece of
            fine furniture. Well we accomplished that but the client
            is over 6 foot and we both always grumble when having to
            service these. While code is critical just imagine when
            you're in your 50's and 60's and still having to service
            these. Never again, LOL!

            Christopher Schaefer

            Chris Schaefer’s
            <http://www.solarandwindfx.com/>
            /Tel/Fax 585-229-2083 or Cell 585-748-1870
            //5115 South Hill Road ~ Canandaigua New York 14424
            //www.solarandwindfx.com <http://www.solarandwindfx.com/>~
            E-mail:ch...@solarandwindfx.com
            <mailto:ch...@solarandwindfx.com>/

            /
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            Thomas Jefferson, the author of our great Constitution,
            once said, "democracy" will cease to exist when you take
            away from those who are willing to work and give to those
            who would not."



            On Mon, Jul 30, 2018 at 12:19 AM, frenergy
            <frene...@psln.com <mailto:frene...@psln.com>> wrote:

                Jerry,

                            I serviced a system that (who became my)
                customer installed just like that. To me, it doesn't
                really matter what the NEC thinks about it. It was
                great because it showed me what I would *never*
                duplicate in my repertoire of installs.

                Bill


                On 7/28/2018 5:10 PM, Jerry Caldwell wrote:
                Wrenches,

                I have a customer who wants to have batteries
                installed in a 4' tall crawl space / short basement.
                Are there any accessibility code issues with
                installing batteries in a crawl space? Does the NEC
                address this?

                Thanks,
                Jerry Caldwell


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