Hi Friends, 

With all of the battery threads going on right now I figured it would be a good 
time to start another one. 

I have a customer with a large off-grid system who has just started having 
trouble with a bank of HuP batteries. This system is 48V with 8x 12V 6-85F-27S 
batteries in two series strings. Charging is supplied by around 10 kW of PV.  

I didn't install the system and the customer has always taken care of the 
maintenance and watering himself. He has seemingly been pretty diligent about 
taking care of things, including  equalizing on a regular basis. However, 
recently he started having voltage problems and when I made a site visit to 
check on the batteries, I found that 3 of the 8x 12V batteries each had a cell 
with SG so low it wouldn't register on my hydrometer. 

Obviously this is a problem, and owing to some complicating factors I'm not 
really sure how best to address the issue. 

Replacing the entire battery bank will be unbelievably expensive, especially 
given that the house is in a remote location and there is difficult access to 
the battery room. To add a another factor, the house is currently unoccupied 
while the owner tries to sell the property, so he is not exactly eager to 
invest a lot of money into battery replacement. 

The batteries are only 11 years old, so they should theoretically have quite a 
bit of life left in them. Perhaps those of you with more experience with larger 
batteries can advise. Can the cells be resurrected with careful charging and 
equalizing? 

What would you do?

Thanks as always for opinions and advice.

Luke Christy

NABCEP Certified PV Installation Professionalâ„¢: Certification #031409-25 
NABCEP Certified Solar Heating Installerâ„¢: Certification #ST032611-03       


Solar Gain Services, LLC
PO Box 531
Monte Vista, CO. 81144
sgsrenewab...@gmail.com
719.588.3044
www.sgsrenewables.com

   







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