An Isc test will not find a series resistance problem.  You have to put a real 
load on the panel or string to find this type of problem.

David

On Oct 6, 2015, at 4:58 AM, Chris Mason wrote:

> If you use the PV150 tester, it will do this test, giving you the Isc for 
> each panel you test. The Isc should be the same for all panels given the same 
> irradiance. It does all the other tests at the same time, and you can record 
> the results to an Excel format report, including the irradiance at the moment 
> of the test.
> As you can string test, which will identify any strings with bad panels, I 
> think this should be a minimum for any commissioning report.
> 
> 
> On Tue, Oct 6, 2015 at 12:57 AM, David Coale <da...@evcl.com> wrote:
> Hi Wrenchers,
> 
> I have found on the older panels, especially the AstroPower line, the 
> problems tend to be bad solder joints.  This shows up as a series resistance. 
>  As such, the open circuit voltage and short circuit current will read good.  
> It is not until you put an external load on the panel that you will see any 
> problems.  If you want to draw out a simple circuit with a voltage source, a 
> current source and a series resister, you will see this quite clearly.
> 
> On these older systems I am just looking for the few bad panels to be 
> replaced or fixed (more info on fixing if requested).  I am not looking to 
> find the MPP output or the corrected performance of the panel with all the 
> relevant parameters accounted for.  A very easy way to do this is to just 
> have one or two 50 watt 12 volt halogen bulbs as a load and measure voltage 
> and current across each pane with this load.  I try one bulb and then two 
> bulbs in series and use whatever set up gives me the highest wattage reading 
> and then use this load for the rest of the testing.  Bad panels (AstroPower) 
> tend to be 1/2 the output relative to the good panels, or almost no output at 
> all depending on where the bad solder joint is.
> 
> If you have a bunch of panels you can take down the measurements and then 
> sort through them and get the best panels for your system (I have an excess 
> of panels at this point).  It is helpful to have an irradiance meter to make 
> sure you are testing all the panels with about the same input for comparison. 
>  The panels of course have to have about the same angle to the sun and 
> similar temp to make the comparison valid.  I usually have the panels in the 
> shade and then pull them out for testing so that the temp is all about the 
> same.  They can also be tested in place if you can access the leads for 
> testing.
> 
> I have built a tester with several bulbs and a toggle switch that will let 
> you easily switch between Voc, Isc and with a load using two meters, one for 
> voltage and one for current to make the readings at the same time.  No fancy 
> testers required for just finding the few bad panels.
> 
> David
> 
> On Oct 5, 2015, at 7:46 AM, Starlight Solar Power Systems wrote:
> 
> > Bill,
> >
> > In the shop I have two electronic loads that I use nearly every day with 
> > batteries and PV modules. One is a programmable 150W, 360V that can be set 
> > for constant power, current or voltage (like this: 
> > http://www.amazon.com/Programmable-Electronic-Load-360VDC-CSI3710A/dp/B00D7QGSV4).
> >  It’s small enough to take to the field. The other is a 2kW model that I 
> > use for battery load and discharge testing. It’s too big to move.
> >
> > I also use the Daystar DS-05A (seen here: 
> > http://www.amazon.com/Daystar-DS-05A-Solar-Digital-Meter/dp/B00YVTXZJ4/ref=sr_1_fkmr0_1?s=electronics&ie=UTF8&qid=1444055204&sr=8-1-fkmr0&keywords=Daystar+PV+irradiancePV)
> >  irradiance meter to calculate power by holding it in the same plane as the 
> > module to determine actual irradiance striking the surface.
> >
> > Another tool I use is a simple instant read, non contact infrared 
> > thermometer to check the cell temperature under test.
> >
> > With these tools and a little information, I can measure instant power and 
> > calculate module degradation. Others have suggested higher cost tools but 
> > these low cost tools have been reliable for many years.
> >
> > Larry
> >
> > On Oct 4, 2015, at 7:56 PM, frenergy <frene...@psln.com> wrote:
> >
> > Wrenches,
> >
> >      As time passeth, we're bumping more into older PVs/arrays that have 
> > questionable outputs.  After minimizing the variables (dust, temps, sun 
> > angle, wiring, expected deterioration with age, etc) and still coming up 
> > with low numbers.  Testing individual PVs' Voc and Isc don't seem to tell 
> > the whole story as they often look good.
> >
> >      Would not a definitive test be to wire a suspect PV to an inexpensive 
> > mppt CC (oxymoron?) and then to an orphaned battery.  The battery would 
> > have to have a mondo (surplus) rheostat paralleled to it to maintain a 
> > steady voltage during the test.  With appropriate metering in place, you 
> > would then have Vmmp and Immp as the rheostat is tweaked to hold a steady 
> > batt voltage and the CC finds the knee.
> >
> >      Help me here.  I know its a little spendy to cobble up but the value 
> > of nailing an offender might be worth it.  Am I missing something?  Is it 
> > common for inverters to fall off in output gradually?
> >
> > Bill
> > Feather River Solar Electric
> >
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> -- 
> Chris Mason
> NABCEP Certified Solar PV Installer™
> Solar Design Engineer
> Generac Generators Industrial technician
> 
> www.cometsolar.com
> 264.235.5670
> 869.662.5670
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