Measuring current without the phase relationship between the current and voltage isn't indicative of the actual power consumed. Likely what you were seeing is the eddy current in the transformer core. If so, it's 90 degrees out of phase with the voltage, and the real wattage consumed with no load connected is minimal.
Dan Sr. Engineer Exeltech --- On Mon, 7/25/11, Mark Frye <ma...@berkeleysolar.com> wrote: From: Mark Frye <ma...@berkeleysolar.com> Subject: Re: [RE-wrenches] Efficient step up, down transformers To: "'RE-wrenches'" <re-wrenches@lists.re-wrenches.org> Date: Monday, July 25, 2011, 10:11 AM _filtered #yiv1278360479 { font-family:Calibri;} _filtered #yiv1278360479 { font-family:David;} _filtered #yiv1278360479 { font-family:Berlin Sans FB;} _filtered #yiv1278360479 { font-family:Bodoni MT;} _filtered #yiv1278360479 {margin:1.0in 1.0in 1.0in 1.0in;} #yiv1278360479 P.yiv1278360479MsoNormal { MARGIN:0in 0in 0pt;FONT-FAMILY:"sans-serif";FONT-SIZE:11pt;} #yiv1278360479 LI.yiv1278360479MsoNormal { MARGIN:0in 0in 0pt;FONT-FAMILY:"sans-serif";FONT-SIZE:11pt;} #yiv1278360479 DIV.yiv1278360479MsoNormal { MARGIN:0in 0in 0pt;FONT-FAMILY:"sans-serif";FONT-SIZE:11pt;} #yiv1278360479 A:link { COLOR:blue;TEXT-DECORATION:underline;} #yiv1278360479 SPAN.yiv1278360479MsoHyperlink { COLOR:blue;TEXT-DECORATION:underline;} #yiv1278360479 A:visited { COLOR:purple;TEXT-DECORATION:underline;} #yiv1278360479 SPAN.yiv1278360479MsoHyperlinkFollowed { COLOR:purple;TEXT-DECORATION:underline;} #yiv1278360479 SPAN.yiv1278360479EmailStyle17 { FONT-FAMILY:"sans-serif";COLOR:windowtext;} #yiv1278360479 .yiv1278360479MsoChpDefault { FONT-FAMILY:"sans-serif";} #yiv1278360479 DIV.yiv1278360479WordSection1 { } Lars, Scary stuff. I worked with a system similar to this and went with big wire. The problem with xfrms is that you can either have low standby losses and good efficency at load or vis-a-versa, but you can't really have both. Were the xfrms specifically wound for 120x480 conversion? If not, it is possible that the coil taps are connected in a manner that is not efficient. That being said, 15.6 A @ 120V sound like an awefully large number. Perhaps you have a bad connection at one of your pull boxes. I would be happy to stop by and take a look at the xfrm spec etc. with you. Mark Frye Berkeley Solar Electric Systems 303 Redbud Way Nevada City, CA 95959 (530) 401-8024 www.berkeleysolar.com From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of lars Ortegren Sent: Monday, July 25, 2011 7:43 AM To: re-wrenches@lists.re-wrenches.org Subject: [RE-wrenches] Efficient step up, down transformers Wrenches, I recently installed three “ultra -efficient” step up-down transformers on an off grid micro grid project with a 1500’ wire run. The grid is powered by a an old SW4024(120v) output, stepped up to 480v, and stepped down to 240v at two locations. I was told by the manufacturer that they were “99% efficient under a full load”, but upon firing up the system, I found a NO LOAD AMPEREAGE OF 15.6 amps!!! Needless to say, a completely unworkable situation for an off grid scenario, as the 840ah battery would be drained in a couple of hours before anything was turned on. I’m wondering if anyone out there has either found off grid friendly step up-down transformers, or if I’m just screwed and need to pull parallel 4/0 runs (probably the price of a new car) to fix the problem. HELP! Lars Ortegren Director of Operations California Solar Electric Company 10141 Evening Star Drive, Suite 6 Grass Valley, CA 95945 Phone : (530)274-3671 Fax: (530)274-7518
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