Hi Ray, 

Just a quick chime in on your series string comment. 

If you hook up 4 x 12V monoblocks for a small 48VDC system and begin charging 
at 58.8V, total voltage will be 58.8V very quickly but individual battery 
voltage will not be 14.7V.  Battery voltage will have a large range from 14 to 
almost 17V.  This problem is only exacerbated in higher voltage systems, ie, 
Australian 120VDC.  Stealing from the Telcos, the best solution is an initial 
activation to balance all cells.  When this is completed and assuming all leads 
stay tight, no bad cells, etc the bank will charge and discharge in relative 
harmony.  However, if the cells / batteries are bolted together and discharged 
right out of the gate, there's a good chance SG  & Voltages will be all over 
the map in short order.
 
Jamie
>>> Ray Walters <r...@solarray.com> 6/3/2011 2:53 PM >>>
I've set electric vehicle parallel strings up like this too. Once a month I 
charge each string separately. At higher charge/ discharge rates, the problems 
of unequal batteries increases dramatically. BTW, single strings are not the 
magic bullet either; I've had single strings with equal current through each 
battery, but some batteries would be at 15.5 volts, while others next to it 
would be at 13. The charge controller shuts off when the sum of the voltages 
hits the bulk charge V, but meanwhile some cells are chronically overcharged or 
undercharged. (parallel strings no where to be seen)
Manzanita Micro makes a device that shunts current past batteries that hit full 
charge in a string. This monitoring of each individual battery is the state of 
the art right now for Li+ batteries in EVs.
I agree, we need much better battery management and safety devices for solar. 
Its ridiculous some of the mundane issues we discuss here sometimes, while 
hundreds of huge battery packs are just waiting for one of us to drop a wrench 
across the terminals, with zero safety to interrupt it, and its all NEC 
compliant.
Batteries themselves need to have a current limiting device built into the 
positive terminal. Possibly the same device that controls charge current to it 
too?

Dreaming up future BOS equipment,

Ray Walters

On 6/2/2011 7:44 PM, d...@foxfire-energy.com wrote: 


What I like best about Mark's set up (the retired phone co. dude w/ half a 
hand), is that he can select individual strings at random. he can eq an 
individual string, or top off a few strings and park them. he can even run 
strings of T 105s, or even nicad (individually of course) in the same system as 
L-16s and the like.. he just reprograms the chargers (and logs it). I think he 
got the design from his days in the Navy. 



So boB, how about a controller that can be user programed to charge multiple 
battery configurations with a soft switch? i.e. Bank A, Bank B...? and while 
you're at it, maybe a multiple string DC box? Something with a shunt and a 
breaker for each string? A four string set up would be nice.



I could use 2% of your first million. 



db


Dan Brown 
 


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