At least with a breaker arrangement you could charge different strings 
separately which would help an otherwise bad situation.
Also, I think the CB breakers would be adequate in this case. They have a 5000 
AIC (too low for a HUP) but my specs on an AGM battery are showing 2300A short 
circuit.

R. Walters
r...@solarray.com
Solar Engineer




On Apr 20, 2011, at 5:12 PM, Starlight Solar, Larry Crutcher wrote:

> Darryl and Wrenches,
> 
> I wonder about the suggestion of using a Class T fuse. Here's why: Class T's 
> are extremely fast on a dead short but is that what you have during a thermal 
> runaway event? Class T's are also capable of many times their rated short 
> circuit current for brief periods of time. For instance, a 300 amp Class T 
> can handle 750 amps for 3.3 minutes. At the extreme, it can handle nearly 
> 2000 amps for 500ms before opening. As current begins to flow from the other 
> batteries to feed the runaway, could the currents cause a fire or other harm 
> before a Class T opens? It seems to me that this situation would call for 
> much faster overcurrent protection. I'm open to be re-educated here if this 
> thinking is wrong.
> 
> I realize that the subject was concerning safety of parallel battery 
> connections but I can't resist mentioning the undesirable design aspect of 8 
> parallel battery strings. ( I know Darryl, not your design) Since this forum 
> can be viewed by anyone, I would like to point out that many parallel battery 
> strings in a deep cycle application will lead to premature battery failure. 
> It will take dozens of hours of testing and corrective maintenance to keep 
> that bank healthy. Current will always take the path of least resistance 
> leaving many cells undercharged every day. At the same time, some strings may 
> be overcharged which may cause thermal runaway (AGM or GEL) or early failure. 
>  Even two parallel strings require special attention which is why I advocate 
> using large capacity batteries rather than multiple strings. My design rule: 
> no more than two strings in parallel.
> 
> Larry Crutcher
> Starlight Solar Power Systems
> www.starlightsolar.com
> 928-342-9103
> 
> ----- Original Message ----- 
> From: Darryl Thayer 
> To: RE-wrenches 
> Sent: Tuesday, April 19, 2011 7:29 PM
> Subject: [RE-wrenches] Batteries in parrallel Failure
> 
> 
> Batteries in parallel, How to protect from catastrophic failure.
> I just got contacted to commission a solar system off grid not of my design.  
>  Eight battery strings in parallel, AGM batteries, 24 volts @ 120 AH each 
> string (two 12 volt in series)  New system, new batteries, Silent POwer 
> Inverter.  Two kW DC array.  generator to charge through Silent power.  
> (present installer is not sure how to do final set up and testing)  
> 
> I am most concerned about 8 batteries in parallel, (especially since last 
> week a set of AGM burned up having 5 in parallel Owner had no way to break 
> the paralleling of the batteries, she could only stop the chargeing)   What I 
> am proposing for your review is requireing the installtion of  two combiner 
> boxes Midnight solar with a breaker in each battery string, using about 3' of 
> #10 to connect each battery string to the combiner box.  This way if a 
> battery failed and the paralled strings were to "dump" into the failed 
> battery it would trip the breaker.  I was thinking of using a 30 amp breaker 
> in each string. The main breaker is set at 240 amps.  
> 
> Ideas Please? 
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