Rebecca, All Wrenches,
I think it would be great to hear some feedback from other roof-dwelling 
Wrenches; past and present; on this issue.  Aside from any obvious electrical 
hazards from installing PV (which are much easier to control), the actual 'roof 
work' is the biggest safety issue that needs to be addressed.  
I recently installed a 4.4 kW system on a 60 degree roof pitch (home was built 
in '78 with solar thermal/PV in mind)  Fortunately the yard allowed for me to 
get a man-lift in there, so to me that was obviously the best way to go.  
Otherwise the only other option i considered was maybe those roof jacks i 
picked up a while back, but haven't tried yet.  
Does anyone use roof jacks regularly for steeper roofs? 
I noticed in the recent HP issue that the installers were using the module 
mounting rails as 'roof jacks"!  Convenient maybe, but personally i would be 
quite hesitant at adding all that extra strain going up and down on the rails 
and the L-feet roof penetrations.  Please enlighten me if i'm being too 
cautious here.  Its not like i've never braced myself on the rails/L-feet 
before, but i've never solely relied on them as a working platform or for 
keeping me on the roof. 
I frequently go on roofs without being tied-off, but you have to be very 
confident in yourself and your abilities.  However it is always good to be 
reminded that confidence is useless in a free fall, ...slips and trips happen!  
 I install (and use) roof anchors whenever possible.  I have shutdown jobs 
before because i felt that the roof was too steep to work off of safely, and 
felt that working from ropes would be too time consuming, so i would end up 
getting a lift.  Which also helps drastically reduce wear and tear on the roof 
material itself.  Have you ever noticed how much roof material is left in the 
gutter after you've spent some time on the roof (mainly from asphalt shingles)?
So aside from cowboyin' it, what are some preferred, tried, tested and true 
methods for safely installing a steep roof PV system?
I look forward to sharing some ideas on this topic.
cheers,benn
DayStar Renewable Energy Inc. b...@daystarsolar.ca780-906-7807 HAVE A SUNNY DAY



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Date: Thu, 22 Apr 2010 22:09:54 -0600
From: solarp...@gmail.com
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Roof anchors and proper rigging

Rebecca, 

A great post, with lots of good information and a wonderful attitude.  However, 
there are some small nits that I feel compelled to pick, hopefully without 
distracting from the value of your message.


Clear caulk has little to no UV resistance, and will degrade much quicker than 
colored.  In addition, most caulks are not compatible with the asphalt base of 
most 3-tab or architectural shingles.  Read the label before proceeding.


Tying off to a vehicle is a really, really bad idea, for just the reasons you 
bring up.  

Rock on!
Phil Undercuffler







On Thu, Apr 22, 2010 at 7:17 PM, Rebecca Lundberg 
<rebecca.lundb...@powerfullygreen.com> wrote:

Hi Ryan,A few thoughts on this. One, it is all about safety, and more than any 
code or compliance concern, you should be concerned about the safety of you and 
your crew, because that's basically why code is written. I spent 12-hours today 
and 12-hours yesterday (who needs the gym?!) hanging from a 12:12 pitch roof to 
install solar modules on one of my job sites, and my roof safety knowledge was 
put to the test because I had only 6" to work from on the eave and side edges, 
so my entire roof safety was based on that roof anchor and my gear -- there was 
no way to work in a safe way without it.



Roof anchors are not a big deal -- they are easy to install and easy to remove 
and caulk with clear caulk so the attachment point is not visible when you are 
done. How often does the homeowner inspect the roof peak for goodness sakes? 
The caulk covering a roof anchor hole would never be visible from anywhere, and 
if installed right a PV system should not require any kind of maintenance 
outside of a rare module replacement or something. Sometimes the roof pitch is 
shallow and perhaps a roof anchor per person is not needed, but my job site 
this week required one roof anchor for each of us -- your life is at stake 
here, it is important to understand the value and limitations of these 
products. I have done PV installs on a standing seam metal roof, and I would 
argue that a roof anchor installed permanently (and painted) with the original 
installation on a metal roof is a VERY good idea, because after-the-fact roof 
anchors are not feasible, and the chance of needing to get up there sometime 
during the life of the roof is likely, and NO travel on a steep pitch metal 
roof is safe without being anchored. But putting a roof anchor on a residential 
roof after the fact is SO not a big deal.

Attaching to the truck in the driveway might be a safe solution, but only IF 
the angle of incidence is correct for your safety, i.e. only if the truck is 
parked exactly opposite where you will be working on the roof. Also, it is only 
safe until your partner needs to run an errand to pick something up and forgets 
you are attached to it. Not really funny, I have heard REAL stories of this 
happening to a colleague.....

Rather than a vehicle I prefer to use a sturdy tree on the opposite side of the 
house if this is absolutely the best option and a possibility. For a temporary 
scenario, i.e. a site assessment on a steep roof or on any icy roof in winter, 
I use my partner as a safety belay on the north side of the house. Yes, we 
throw a climbing rope over the house and use tried and true climbing gear, 
knots, communication protocol (with walkie-talkies), and procedure to help us 
be safe. The person providing the belay needs to be 'sturdier' than the person 
on the roof, usually, unless they are also tied off to a tree.

In short, two suggestions. Yes, take an OSHA course so you are fully informed 
of the legal requirements and safety reasons for making sure of roof safety. 
And, and just as important in my opinion, I'd suggest you hook up with someone 
who can give you some real fixed-ropes climbing experience. I'm not kidding, 
this is THE most valuable skill I have as a solar installer. I've taught my 
subcontracted electricians about roof safety, and ensured that my crew has the 
best oversight possible because I KNOW what it takes. There is nothing akin to 
hanging off an exposed cliff, hundreds of feet in the air, with nothing but 
you, your climbing gear, your climbing harness, and your rope, to ensure your 
safety. This sort of scenario really taught me how to evaluate my gear and 
various scenarios so that I will live to see tomorrow and pursue my work 
towards a more sustainable lifestyle for America. Fixed ropes climbing is also 
fun! My ascending/rappelling skills are used weekly in my work as a residential 
solar installer, and a good knowledge of safe knot options has been invaluable 
as-well. If you can't find a climbing gym locally, find an adventure racing 
team (more here: 
http://mandatorygear.com/index.php?option=com_content&task=view&id=14&Itemid=30)
 and ask them to spend a few hours training you in -- I'm certain you'll gain 
some valuable skills from the effort.

Sincerely,Rebecca Lundberg

















NABCEP Certified Solar PV Installer ® 

Owner/CEO, Powerfully Green

Executive Board Member, Minnesota Renewable Energy Society

Convenor, Solar Minnesota





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