Thanks.  
If I had used a cutting thread tap, the pilot hole should be 5 mm for the 
M6 thread.  The guide hole on the part is At Least open enough to clear a 
5mm screw, so it could be a bigger hole, meaning less metal than needed to 
cut the M6 thread. 
This is  the reason I chose the cold forming tap.  I knew I would have to 
drill a slightly bigger hole to open the pilot hole, and would get the 
strongest possible threads out of the process.  
With the cold forming tap, none of the remaining metal is cut away - it's 
all forged into the thread shape, and all under compressive stress, which 
increases the fatigue strength.  


On Tuesday, January 22, 2013 1:32:58 PM UTC-6, Philip Williamson wrote:
>
> Heroic. I love it. I need to learn about taps and dies, I think.
>
> Philip
> www.biketinker.com
>
>

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