Lay a straightedge against the rim braking surface.  As it wears, it will 
become concave.  If it has started to actually bulge then it should be 
immediately removed from service and replaced because it is in active failure 
mode.  However, the concavity can make it look like the rim is bulging when it 
isn't.  The problem with trying to gauge wear by measuring is that most rim 
makers do not publish wall thickness.

Here's a photo of a rim sectioned like Jan suggests which gives a very graphic 
demonstration of sidewall wear.  The amount of wear can be quite surprising!

http://pardo.net/bike/pic/fail-026/000.html


On Dec 5, 2011, at 9:26 AM, Jan Heine wrote:

> For every rider, it is a good practice to check rim wear from time to
> time. Some newer rims have built-in marks. Once these disappear, you
> should replace the rim. Also, most rims start bulging outward when
> they get seriously thin. You can see that with calipers. If the sides
> of your rim no longer are parallel, then the rim is getting
> dangerously thin.

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