My experience with plastic, steel and aluminum fenders: plastic:
Zefal, SKS, Planet Bike, Gnahsbar; steel: Berthoud; Aluminum: Honjo
and Velo Orange.

Weight, with all hardware: Honjo, aluminuim,  559X50: 1 lb even.
Berthoud stainless steel, 584X 50: 1 1/2 lb even.
SKS, 559X50:  2 lb even.

I have not measured my apparently high-value 700X 622X 35 LeFols on the Herse.

Durability: The metals -- all of them, take your pick -- have been
much more rigid than the plastics -- all of them. The aluminum Honjos
were more dent resistant than the SS Berthouds, but cracked at the
rear brake bridge after about 3K miles, due I think to the tension I
had imposed on the rear to get a pretty curve. We'll see how long the
replacement Berthoud ss ones last.

BUT! I expect that good alums without pre-imposed stresses, might
indeed be the sturdiest of the lot: Jan Heine, who certainly puts on
the miles, seems to agree, tho' I can't find the reference -- it is
the Winter, 2010 issue of BQ, I think, that has excruciatingly
detailed and boring installation instructions for such fenders.

So: long windup to saying: don't discount the strength of good alum
fenders: properly installed they may well be the sturdiest kind
available.

Dunno how old the LeFols are; the Herse (at least frame + built-fer
front and rear racks) dates from 1958). And, for f***-it-all abuse, I
say, assert, maintain, proclaim, asseverate, project and insist that
good plastic fenders -- not loser Gnashbar or other off brands, but
true, genuine, red-blooded American Plant Bike and SKS (dammit! SKS
*are* ***American!!!***, in value and quality if not provenance!)
brands will probably stand up best to wholly egocentric,
dont-give-a-flying-*u** abuse.

Patrick "Berthoud Stainless 559X45; Velo Orange 622 X 35; PB 622X60;
LeFol 622X32 -- and many, many, MANY others before these" Moore

On Sun, Jul 3, 2011 at 5:10 PM, Michael Hechmer <[email protected]> wrote:
> Zach,  I suspect you are trying to mix apples and raspberries!  I have
> hammered honjos on my Rambouillet with 28 mm tires, and switched from fluted
> honjos to steel Vo's on my Ebisu with either 32s, 35s, or 38s (35 actual),
> and SKS on my '84 Trek 620, my wife's 83 Specialized Sequoia and our
> Bilenkey travel tandem. Although no contact with the SKS long board, that's
> a fair amount of experience, and here's what I have learned.
> The Al. fenders are super light weight and work best on a rondonee or go
> fast, paved road bike.  They are less durable than other choices and will
> have more problems sooner if ridden constantly over rough roads.  They look
> great and have lasted 7 years on my Rambouillet.
> Steel fenders are the heaviest, but also the sturdiest.  They will hold
> together the best under rough conditions, but, like Al. fenders they have a
> bead along the inside of the fender that restricts tire size (8mm) in a way
> that plastic fenders do not.  I went through 2 pairs of Al fenders  on my go
> everywhere Ebisu bike before switching to steel, which have held up very
> well.
> Plastic fenders work really well when when you are trying to maximize tire
> size or (as I do with the tandem) fit them into a suitcase.  They don't
> rattle but they do get knocked out of alignment more easily than either Al
> or steel.
> Full length fenders, like my honjos or VO steel also create problems when
> you try to mount them to fork locked car racks, even the ATOK uplift.  But
> the standard SKS with a big honking mudflap will fit.
> So, they are not as elegant looking but our tandem has standard SKS with a
> big flap that almost reaches the ground.
> If you are wanting to run 40 mm tires, I'm guessing you want something to
> ride on more than new black top.  My rec. would be either steel or standard
> plastic with a big flap.
> keep the rubber side down,
> michael
> Westford Vt, where the roads are dirt and horses out number people and bikes
> combined.
>
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-- 
Patrick Moore
Albuquerque, NM
For professional resumes, contact
Patrick Moore, ACRW
[email protected]

A billion stars go spinning through the night
Blazing high above your head;
But in you is the Presence that will be
When all the stars are dead.
(Rilke, Buddha in Glory)

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