Haven't read the whole thread, but I second this comment, with the
additional note that i find it actually very difficult to square cable
housing well with a file. Use a dremel tool or grind stone to do the
job really well. Sheldon brown has some good photos of well-squared
housing ends for reference.

Gernot

On Sep 14, 7:00 am, Doug Van Cleve <dvancl...@gmail.com> wrote:
> Hey Adam.
>
> I've gotta think plenty of Silver/Tektro calipers are in use with Shimano
> aero levers.  I would suspect the cable housing.  Are the ends cut cleanly
> and squared off, with a file if necessary?  Are you using metal housing end
> caps where they fit or at least the plastic ones?  I would recommend using
> some so-called "compressionless" housing, kind of a brake/derailleur
> hybrid.  SRAM and Jagwire both make it, probably others do as well.  Also,
> you want the pads reasonably close to the rims, I'd say 2-3mm clearance.
>
> HTH, Doug
>
> P.S.  The Tektro/Silvers are on the flexy side due to their length, but
> should still give reasonable performance if set up right.
>
> On Mon, Sep 13, 2010 at 2:21 PM, Adam Kimball <adamfkimb...@gmail.com>wrote:
>
>
>
> > Wow, I'm not having much luck in the brake department with my new
> > ride.  I set up my Hilsen with Silver brakes and found that they
> > simply wouldn't stop me - I could have both levers to the tape and
> > still roll.  So, I changed to Paul Racer's on the advice of my LBS and
> > found that the situation really isn't much better.  Here is where my
> > thinking is at:
>
> > * I'm seeing a lot of flex in the brakes themselves and at the cable
> > hangers.  The rear brake is worse than the front (as is usually the
> > case) but I suspect the inline barrel adjuster and the rear cable
> > hanger (light-weight aluminum one that hangs of the seat-post bolt) is
> > flexing too much.
>
> > * I've brought the yokes up pretty high - I can get them higher, but
> > not much.  So, I'm not certain this is the problem.
>
> > * Brake-pads are the standard black Kool-Stops and I would have to
> > assume they are not the problem
>
> > * My Dura-Ace brake levers are incredibly squishy.  This is one piece
> > of the equation that is common to both setups (Silvers & Racers).  The
> > Racer brakes are indeed short-pull so those road levers should be fine
> > - but I've suspected them before.
>
> > Another mechanic took a look at the brakes and road the bike today.
> > He agreed that the brakes are massively under performing.  He thought
> > that a "travel agent" might help to pull more cable.  He also wanted
> > to re-cable since I cut the rear cable a little short.  He wanted me
> > to find out if Paul makes a stiffener that attaches to the calipers.
>
> > Does anyone have any other ideas for me?  I don't have another AHH to
> > ride, so it is hard for me to know just how bad my brakes are.  Keven
> > at Rivendell didn't think the Racer's are much better than the Silvers
> > for braking (and he has a pair on his Hilsen) and so he wondered what
> > the other problem might be.
>
> > Any help would be greatly appreciated.
>
> > Thanks,
> > Adam

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