Hey Matthew, Smaller wire is fine. The wire that Velo Lumino sells is perfect. Any 22 or 24gauge multistrand wire would work but the Velo Lumino wire is flexible and has very durable insulation. You could also seperate the BM dual strand wire. The insulation is thicker and less durable but works fine.
If the hole diameter is too small to pull two wires you can ground through the frame. Ground one side of the dynamo to the fork eyelet https://photos.app.goo.gl/xBqTJ575zxQkeUC49 then ground one side of the light to the mount or other hard point https://photos.app.goo.gl/wPGMviZF9n5cYycn6. Run a single wire through the fork and connect to the light. Hope that makes sense! I can draw up a diagram if thats helpful. How much wire do you need? I might have some to spare if needed. Also what light and dynamo are you using? Christian Phoenix, AZ On Wednesday, March 22, 2023 at 9:53:38 PM UTC-7 Matthew Williams wrote: > Hi everyone, > > In the weeks to come I’m going to be revisiting the wire-inside-the-fork > trick. However, the hole is too small for the existing dynamo wires and I > do not want to enlarge the hole. > > What would happen if I used a smaller-gauge wire inside the fork, to > connect the dynamo to the headlight? > > Will a smaller-gauge wire be unable to handle the voltage/amperage from > the dynamo? Will the headlight and taillight outputs be weaker? Or will the > difference between the existing/stock wire and a smaller gauge be > imperceptible? > > As always, your wisdom, advice, experience, and opinions are appreciated! > > On Sunday, November 20, 2022 at 10:13:40 PM UTC-8 Matthew Williams wrote: > > Hi everyone, > > Most bikes I see with the SON dynamo have the wire wound around the right > front fork blade. I want to run the wire inside the fork using the small > hole near the dropout. > > I’ve already fished a thin wire through the fork as a leader i.e. I can > attach the leader to the SON dynamo wire and pull it through the fork, > unless the dynamo wire is too thick. Below are photos of the leader wire I > fished through the fork. > > Is this possible, or is it a bad idea? Has anyone here managed to achieve > this setup? If so, how did you do it, and please post photos of your > internal wiring setups! > > -- You received this message because you are subscribed to the Google Groups "RBW Owners Bunch" group. To unsubscribe from this group and stop receiving emails from it, send an email to rbw-owners-bunch+unsubscr...@googlegroups.com. To view this discussion on the web visit https://groups.google.com/d/msgid/rbw-owners-bunch/c8258fae-bad7-405a-931a-5aa75027f6b5n%40googlegroups.com.