Thanks for this perspective. It seems that one great disadvantage of CF is
that it suffers easily from wear, or at least from scratches; overcoming
this and building for long term durability for everyday use and inexpert
maintenance by the ill trained masses, I wonder how much of a weight
advantage would be left. Of course, you may be able to tune the ride better
than you can with steel --? I don't know.

Perhaps Wayne is right and CF is best left for special use high maintenance
short life sorts of applications?

CF Pros for mass market bicycle use:
Weight and Strength? Weight but not strength/strength but not weight?
Ride tuneability
Shape tuneability


Steel ditto:
Lasts years
Easily adaptable for size and ride qualities
Easy to maintain
Inexpensive (relatively)
Easy to repair and modify


I hope others will add to these lists -- after thinking about their entries!



On Fri, Jan 22, 2016 at 11:32 PM, Wayne Naha <[email protected]> wrote:

> I used to work for a well known helicopter manufacturer.  I worked as a
> mechanic, building helicopters.  I can tell you, those helicopters use a
> lot of carbon fiber composite.  They wouldn't fly without it.  And being
> that it has to fly, they are pretty weight weenie about parts, spare no
> expense, really.  $50.00 titanium screws and what not.  But the main thing
> the manufacturer can't do is kill people, though.  The equivalent of one
> steerer tube failure would put an end to that.  The FAA is not the most
> proactive agency, but one thing they do not like is headlines about
> aircraft falling out of the sky.  That's bad for business.  So design tends
> to be conservative.  This is what amazes me about the current state of
> carbon fiber bicycle frame manufacturing.  The disregard for customer
> safety and the complacency with respect to safety.  Carbon fiber works in
> aviation because the design emphasis is on safety and reliability, then
> weight.  Qualified technicians inspect the aircraft before every flight and
> at regular specified intervals, and damage tolerance is very low.  Good ol'
> Bubba doesn't decide if a nick or scratch requires a repair, the structural
> repair manual does.  Also, carbon fiber is not used exclusively.  If wear
> and abrasion is expected, as in the leading edge of a main rotor blade,
> then metal, usually very thin titanium or stainless steel is bonded on top
> of the carbon fiber.  So I would say that carbon fiber is an excellent
> material if designed intelligently and used intelligently, but it is not as
> forgiving as steel.  Steel tolerates damage that carbon fiber doesn't.
> People are used to steel, but don't understand that carbon fiber requires
> more from them.  Is that stone chip a problem?  With steel it's not, but
> with carbon fiber it's different.  It's an easy answer in aviation.  Look
> it up in the structural repair manual.  There you will read: does the
> damage exceed such a depth, such a width, such a length, is it located in a
> critical area, and so forth.  Then you will know, yes its safe or no it
> needs a repair.  Do carbon fiber bikes come with structural repair
> manuals?  They should.  In my mind, carbon fiber is best reserved for
> professional rides for whom weight is critical AND who have qualified
> mechanics inspecting the bikes every time they are ridden.  I really doubt
> that individual users understand the maintenance requirements of carbon
> fiber, or are capable of and willing to meet them.  Carbon fiber requires
> maintenance, and that is expensive and inconvenient.  Even aluminum is a
> lot more rugged.
>
> On Tuesday, January 19, 2016 at 3:01:03 PM UTC-5, Patrick Moore wrote:
>>
>>
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