On 01/24/2015 07:16 PM, John Hawrylak wrote:
I believe the alpha-nurmerics mean Ron is a licensed Professional Engineer in the state of Texas (TX PE) and his license number is 75665.

Thanks. And thanks, too Ron, for the detailed, clear explanation in another message regarding the likely cause of the fatigue.



John Hawrylak
Woodstown NJ

On Saturday, January 24, 2015 at 3:44:33 PM UTC-5, Steve Palincsar wrote:

    On 01/24/2015 09:04 AM, Ron Mc wrote:
    I analyze fractures as a professional.  The photos clearly show
    that the thick part of the fracture and progressively cracked
    from both sides before the area was reduced enough to let it pop
    - it's a fatigue failure, and it's been going on a long time.  TX
    PE No, 75665

    Two questions: 1) what do those alpha-numerics mean?  2) can we
    surmise the fatigue failure is the result of poor design?



    On Friday, January 23, 2015 at 4:28:56 PM UTC-6, Bill Lindsay wrote:

        A completely not-bent derailer tab would definitely suggest
        that the derailer just decided to explode itself into bits on
        its own, which is indeed WEIRD.  JRADSA = Just Riding Along
        Derailer Self Immolation

        On Friday, January 23, 2015 at 1:20:15 PM UTC-8, John wrote:

            Since I didn't see it happen, I have to do my best to
            understand based on the after-effects.  I was riding in
            some sticky mud at the time, but there was no mud on my
            chain or on the derailer.  I took the photo without
            cleaning the RD.  It's a bit greasy, but no mud or rocks
            or sticks were involved as far as I can tell.  I was JRA
            (love that acronym) and it appears as if the derailer
            broke in two, flopped around the chainstay still attached
            to the cable, and jammed the wheel to a stop.  I'll be
            checking the wheel for damage, but the derailer hanger is
            definitely not bent or damaged.  The small half of the
            derailer was still securely bolted in place.  It's weird,
            I tell you.  Just WEIRD!
            I bought a better Shimano RD at Harris Cyclery during
            a business trip to MA this week.  I'm hoping it fails in
            a more graceful manner after a long life.
            On Thursday, January 22, 2015 at 1:56:10 PM UTC-6, Bill
            Lindsay wrote:

                I'm curious about the CAUSE and the EFFECT.  Which
                was it:

                A.  Did the derailer just separate into two parts on
                its own?  Then the broken off part got caught in the
                spokes, causing you to lurch to a stop?

                Cause:  Derailer fell apart on its own   Effect:
                 Broken bits fell into the wheel

                B.  Did your derailer get caught in the spokes while
                you were riding?  Your wheel ripped the derailer in
                two and you lurched to a stop

                Cause:  Spokes grabbed derailer  Effect:  Bike
                lurched to a stop and the wheel broke the derailer

                C.  Could something else have gotten into your rear
                wheel, like a stick?

                Cause:  Stick in the spokes grabbed the derailer.
                 Effect:  Bike lurched to a stop and the stick broke
                the derailer

                Getting the rear der caught in the spokes is not
                uncommon.  The result is usually a busted derailer
                and often a badly bent derailer tab.  Derailers
                randomly commiting suicide by exlpoding themselves
                into two parts while JRA (just riding along) is not
                common.

                On Sunday, January 18, 2015 at 2:56:14 PM UTC-8, John
                wrote:

                    Towards the end of my ride today, I heard a loud
                    crunch and my Ram lurched to a stop.  Didn't take
                    long to figure out the cause.  My Shimano Tiagra
                    RD had separated into two pieces.  The larger
                    chunk with cable attached wrapped around the
                    right chainstay and lodged in my spokes.  The
other piece remained bolted to the dropout. Fortunately, I was going very slowly at the time,
                    so no damage was done to my wheel.  I wasn't
                    shifting at the time, just pedaling along.  I was
                    able to break the chain and remove the cable so I
                    could at least roll my bike to where my wonderful
                    wife rescued me. Surprising because the RD is
                    only a couple of years old and has not suffered
                    any tip-overs that might have damaged it.  I took
                    a couple of pictures of the fracture:

                    https://www.flickr.com/photos/53546004@N07/16312803255/
                    <https://www.flickr.com/photos/53546004@N07/16312803255/>

                    https://www.flickr.com/photos/53546004@N07/16125257318/
                    <https://www.flickr.com/photos/53546004@N07/16125257318/>

                    Is it just me, or is this not uncommon?

                    Off to shop for a new RD.

                    John




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