Hi Pete

I've very little experience in this field, but have kept this web page
stashed in the back of my head (and my bookmarks) for quite a long
time now. Hope it helps:
http://www.sonic.net/~maryking/wooden_fenders.html

=- Joe Bunik
Pittsburgh, PA

On 9/12/08, pruckelshaus <[EMAIL PROTECTED]> wrote:
>
> I'm a fair hand at woodworking, and am thinking about adding fenders
> to my bike.  I put two and two together and thought "What the heck,
> make my own!"  I haven't started the project yet...still in the
> planning stage and was wondering if anyone here had done this.
>
> What I'm planning on doing is using 3 layers of 1/8" hardwood veneer,
> I'd like to use birdseye maple, more likely I'll use whatever I find
> at Lowe's.  I'll slice the veneer into 2" or so wide strips and soak
> them in water.  Beforehand, I'll build a set of clamshell forms that
> are the radius of the wheel & tire + 1/2" that can be clamped
> together; I'll probably use stacked & glued 2x10's cut in my bandsaw
> (I'll need to graft them in order to achieve the proper radius).  Once
> the wood has soaked for a couple of minutes, I'll glue the layers
> together using polyurethene glue (not sure if this is the best choice,
> but it cures in the presence of moisture), lay them into the forms,
> and then clamp the forms together and allow everything to set.
> Question -- will the formed wood retain the form's shape, or will it
> "relax"?  Once done, I'll release the fenders from the form, trim
> either on my jointer or my band saw, bevel the edges on the router
> table, sand, apply a couple of coats of spar varnish, and then drill
> and attach hardware.   Not sure what I'll do about hardware, probably
> just make my own brackets and buy a set of stays.
>
> Comments?  Suggestions?
>
> Thanks,
>
> Pete
> >
>

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