I'm a fair hand at woodworking, and am thinking about adding fenders
to my bike.  I put two and two together and thought "What the heck,
make my own!"  I haven't started the project yet...still in the
planning stage and was wondering if anyone here had done this.

What I'm planning on doing is using 3 layers of 1/8" hardwood veneer,
I'd like to use birdseye maple, more likely I'll use whatever I find
at Lowe's.  I'll slice the veneer into 2" or so wide strips and soak
them in water.  Beforehand, I'll build a set of clamshell forms that
are the radius of the wheel & tire + 1/2" that can be clamped
together; I'll probably use stacked & glued 2x10's cut in my bandsaw
(I'll need to graft them in order to achieve the proper radius).  Once
the wood has soaked for a couple of minutes, I'll glue the layers
together using polyurethene glue (not sure if this is the best choice,
but it cures in the presence of moisture), lay them into the forms,
and then clamp the forms together and allow everything to set.
Question -- will the formed wood retain the form's shape, or will it
"relax"?  Once done, I'll release the fenders from the form, trim
either on my jointer or my band saw, bevel the edges on the router
table, sand, apply a couple of coats of spar varnish, and then drill
and attach hardware.   Not sure what I'll do about hardware, probably
just make my own brackets and buy a set of stays.

Comments?  Suggestions?

Thanks,

Pete
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