> soft_bounce = yes
^^ you have the soft_bounce safety net enabled. This changes all 5xx to 
4xx replies, telling the sending server that it should try again later.
See http://www.postfix.org/postconf.5.html#soft_bounce

Doh, thanks.  I put that in years ago for some reason that's long since gone
out of my mind.  I have disabled this and am sure this will be the solution. 
Thanks.



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