Rob Tanner:
> Hi,
> 
> We have a printer IP segment/VLAN which is only printers and these 
> printers are also scanners, and they email the scan back to the user.  
> Since the scan outputs frequently exceed the configured 
> message_size_limit of 7.5MB, in master.cf I configured a non-standard 
> port (2526) that is restricted to the printer segment and sets to 
> message_size_limit back to the default of 10240000. 

So, this changes the size limit as reported by the Postfix SMTP
server. As of a few releases ago, the SMTP server will also enforce
the size limit, to avoid wasting resources sending too large mail
to a before-queue content filter.

> Now, when I send an oversize message (6.2MB, not even that large), I no 
> longer get the message telling me that I have exceeded the 7.5MB message 
> size limit (6.2MB, when BASE64 encoded will more than exceed the 
> message_size_limit being bypassed), but instead, I am getting the 
> message from cleanup: "queue file size limit exceeded". 

Indeed. The cleanup server implements the message size limit.  In
early Postfix days, this was the only place where the message size
limit was enforced.

> Aug 28 08:45:04 neskowin postfix/cleanup[14971]: warning: E6F3B580F3: queue 
> file size limit exceeded
> 
> I did a bit of googling, and all I found was to check the amount of free 
> space left in the queue and whether the message size exceeds 
> queue_minfree.

The message says that the queue file exceeds the size limit.

The message has nothing to do with free disk space.

        Wietse

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